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ABB TPS52-F33 - User Manual

ABB TPS52-F33
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS52-F33 HT585136
n
Mmax
847 t
Mmax
680
n
Bmax
805 t
Bmax
650
1/s °C
SOLD08 00250 12 60 60
Year 2018
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS52-F33
Original Operation Manual

Table of Contents

Questions and Answers

  • M
    Melanie ReynoldsAug 16, 2025
    Why is the exhaust gas temperature too high in my ABB TPS52-F33 Industrial Equipment?
    • J
      James WelchAug 16, 2025
      If the exhaust gas temperature is too high in your ABB Industrial Equipment, it could be due to several reasons: * A malfunctioning injection system, which should be repaired or you should contact the manufacturer. * Air starvation, possibly from a filter silencer clogged with dirt, so you should clean it. * High exhaust counterpressure, requiring cleaning or repair of the boiler or exhaust silencer. * A contaminated cooler, which should be cleaned. * Low cooling water volume, so top up the water. * High entry temperature of cooling water, so inspect or clean the cooling system. * Inadequate ventilation, so improve the ventilation.
  • R
    Rachel ArnoldAug 19, 2025
    What to do if the charge air pressure is too low in ABB Industrial Equipment?
    • T
      Traci RobertsAug 19, 2025
      If your ABB Industrial Equipment has low charge air pressure, it could be due to: * A leaking air receiver, which requires repairs. * A poorly adjusted injection system, which needs correction. * A faulty manometer, which should be replaced. * A leaking line to the manometer, which needs repair. * A contaminated filter silencer causing excessive pressure loss, so clean it. * Damaged compressor or turbine, in which case you should contact an ABB Turbocharging Service Station. * High exhaust counterpressure, so clean or repair the boiler or exhaust silencer.
  • D
    Diana BaileyAug 22, 2025
    What to do if the charge air pressure is too high in ABB Industrial Equipment?
    • J
      Jessica HallAug 22, 2025
      If your ABB Industrial Equipment has high charge air pressure, it could be due to: * A malfunctioning injection system, which should be repaired or you should contact the manufacturer. * A poorly adjusted injection system, which needs correction. * Engine performance exceeding expectations, so check engine performance. * A faulty manometer display, so replace the manometer.
  • J
    jasonsweeneyAug 26, 2025
    Why is there a reduction in speed in my ABB TPS52-F33?
    • Y
      ymoodyAug 26, 2025
      If your ABB Industrial Equipment is experiencing a reduction in speed, several factors could be responsible: * Defects of connected cylinders when pulse charging, so contact the enginebuilder. * Heavy contamination of the turbine, so clean it. * Damaged rotor components or bearing, so contact an ABB Turbocharging Service Station. * Defects such as leaks in the exhaust gas pipes or charge air ducts, so make repairs.
  • C
    Caleb NicholsonAug 28, 2025
    What to do if the turbocharger is surging in ABB TPS52-F33 Industrial Equipment?
    • J
      Jaime BanksAug 28, 2025
      If your ABB Industrial Equipment's turbocharger is surging, the cause may be: * A contaminated or damaged guard in front of the turbocharger, so clean or replace it. * A contaminated filter silencer or diffuser, so clean it. * A contaminated cooler, so clean it. * A blocked charge air duct.
  • E
    Elizabeth DuncanAug 31, 2025
    Why is the lubricating oil pressure too low in my ABB Industrial Equipment?
    • A
      abrownAug 31, 2025
      If the lubricating oil pressure is too low in your ABB Industrial Equipment, it could be due to: * A heavily contaminated oil filter, so clean it. * A defective oil pump in the lubricating system, so check or replace it. * A wrong manometer display, so replace the manometer. * A rotor axial clearance that is too large, so contact an ABB Turbocharging Service Station.
  • M
    mpattersonSep 3, 2025
    What causes fouling of the compressor due to the feeding in of ventilation gases in ABB TPS52-F33?
    • E
      Erin AustinSep 3, 2025
      If your ABB Industrial Equipment experiences fouling of the compressor due to the feeding in of ventilation gases, it may be due to: * Heavy fouling of the compressor components, so clean compressor. * Increased vibrations, compressor blade damage, so correct the feed of ventilation gases according to instructions of enginebuilder. * Material of compressor wheel corroded, so check the fuel and its corrosive components, and change fuel if necessary.
  • N
    Natalie WellsSep 6, 2025
    Why is my ABB TPS52-F33 vibrating?
    • C
      Carolyn HoustonSep 6, 2025
      If the ABB Industrial Equipment is experiencing vibrations, it may be due to rotor unbalance. Contact an ABB Turbocharging Service Station.
  • M
    Michael JamesSep 9, 2025
    What causes an increase in speed in ABB TPS52-F33?
    • L
      Lauren NealSep 9, 2025
      If your ABB Industrial Equipment is experiencing an increase in speed, it may be due to a heavily contaminated nozzle ring (with 4-stroke application). Contact an ABB Turbocharging Service Station.
  • B
    Brenda WallaceSep 12, 2025
    How to fix a sluggish start-up in ABB TPS52-F33 Industrial Equipment?
    • C
      cunninghammarissaSep 12, 2025
      If your ABB Industrial Equipment has a sluggish start-up, it could be due to: * A contaminated turbocharger, so clean it. * A damaged bearing, so contact an ABB Turbocharging Service Station.

Summary

Preliminary Remarks

Purpose of this Manual

Outlines the objective of the operation manual for familiarizing users with the turbocharger.

Layout and Function

Details the components and assembly of the turbocharger, illustrated with diagrams.

Intended Use of the Turbocharger

Specifies the turbocharger's development for diesel engines and conditions for use.

Storage of New Turbochargers and Spare Parts

Provides guidelines for storing turbochargers and spare parts up to 6 months and longer.

Essential Information

Covers organizational measures, safety consciousness, and handling of alterations.

Turbocharger Rating Plate

Explains the information presented on the turbocharger's rating plate.

Safety

Introduction

Introduces the safety aspects of turbocharger operation and maintenance, highlighting residual risks.

CE Conformity

States that ABB turbochargers comply with EU directives for machinery.

Definition of Mandatory Signs

Explains the meaning of safety signs that must be worn during work.

Safe Operation and Maintenance

Provides instructions for safe personnel operation and work area safety.

Hazards during Operation and Maintenance

Details mechanical, noise, hot surface, and material hazards during operation and maintenance.

Start-up

Oil Supply

Covers requirements for lubricating oil, filtration, viscosity, and pressure.

Inspection Work

Outlines inspection procedures before and after commissioning.

Commissioning After Taking Out of Operation

Describes procedures for recommissioning a turbocharger after a period of inactivity.

Operation

Noise Emissions

Discusses hazards from noise and measures to mitigate them.

Servicing Work

Details routine checks, intervals, and actions for servicing the turbocharger.

Expected Exchange Intervals

Provides guide values for the replacement intervals of turbocharger components.

Speed Measurement

Explains the speed measuring system, its components, and troubleshooting.

Maintenance

Cleaning the Compressor During Operation

Describes how to clean the compressor stage of the turbocharger while it is running.

Turbine Cleaning During Operation

Explains procedures for cleaning the turbine components during operation.

Cleaning Components Mechanically

Details methods for mechanically cleaning various turbocharger components.

Troubleshooting

Malfunctions When Starting

Lists possible causes and solutions for sluggish start-up and vibrations.

Surging of the Turbocharger

Identifies causes and remedies for turbocharger surging.

Malfunctions During Operation

Covers issues like low oil pressure, speed reduction/increase, and high exhaust gas temperature.

Malfunctions When Stopping

Addresses noises during run-down and short run-down times.

Removal and Installation

Transport

Illustrates methods for suspending turbochargers during transport.

Turbocharger Weights

Lists the weights of different turbocharger models for lifting gear selection.

Remove the Turbocharger

Provides step-by-step instructions for removing the turbocharger from the engine.

Installing the Turbocharger

Details the procedure for installing the turbocharger onto the engine.

Disassembly and Assembly

Introduction

Sets preconditions for disassembly and assembly, emphasizing trained personnel.

Module Weights

Provides weights for individual turbocharger components and assemblies.

Disassembling and Assembling Turbocharger

Guides through the process of disassembling and reassembling the turbocharger.

Axial Clearance A and Radial Clearance B

Explains how to measure axial and radial clearances of the turbocharger components.

Radial Clearances N and R

Details the measurement procedure for radial clearances N and R using feeler gauges.

Table of Tightening Torques

Lists the specified tightening torques for various screw connections.

Taking Out of Operation

Shutting Down the Turbocharger

Provides instructions for shutting down the turbocharger, including cover plate fitting.

Mothballing the Turbocharger

Taking the Engine Out of Operation for up to 12 Months

Details mothballing measures for turbochargers when the engine is out of operation for up to 12 months.

Taking the Engine Out of Operation for More Than 12 Months

Outlines options and conditions for mothballing turbochargers for over 12 months.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Specifies the data required when inquiring about or ordering spare parts.

View of Turbocharger Showing Part Numbers

Illustrates the turbocharger with numbered parts for identification.

View of Cartridge Group Showing Part Numbers

Provides an exploded view of the cartridge group with part numbers.

ABB TPS52-F33 Specifications

General IconGeneral
BrandABB
ModelTPS52-F33
CategoryIndustrial Equipment
LanguageEnglish

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