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ABB TPS61-F32 - User Manual

ABB TPS61-F32
130 pages
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Operation Manual
Turbocharging
ABB Turbo Systems Ltd

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS61-F32 HT563251
n
Mmax
595 t
Mmax
650
n
Bmax
565 t
Bmax
620
1/s °C
00650 8 50 50
Year 2016
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS61-F32
Original Operation Manual

Table of Contents

Questions and Answers

  • A
    Audrey MitchellAug 14, 2025
    Why is my ABB Industrial Equipment vibrating?
    • M
      Melissa WilsonAug 14, 2025
      If your ABB Industrial Equipment is experiencing vibrations, it could be due to rotor unbalance, which requires contacting an ABB Turbocharging Service Station. Other potential causes include a damaged turbine or compressor, or a damaged bearing.
  • N
    nelsonkimberlyAug 17, 2025
    What to do if rotating parts are rubbing in ABB Industrial Equipment?
    • B
      brownchristianAug 17, 2025
      Rubbing of rotating parts in ABB Industrial Equipment can be normal. However, if you have doubts about the extent of the rubbing, it's best to contact an ABB Turbocharging Service Station for a dimension check.
  • T
    Theresa SanchezAug 21, 2025
    How to troubleshoot a sluggish start-up in ABB TPS61-F32 Industrial Equipment?
    • G
      Gregory HoldenAug 21, 2025
      A sluggish start-up in ABB Industrial Equipment can stem from several issues. It might be due to a contaminated turbocharger, which you can resolve by cleaning it. Alternatively, a damaged bearing could be the cause, in which case you should contact an ABB Turbocharging Service Station. Other potential causes include a rubbing rotor or a foreign object present in the turbocharger.
  • A
    ashleybrianAug 25, 2025
    How to fix sluggish start-up of ABB TPS61-F32 Industrial Equipment?
    • D
      dglennAug 25, 2025
      A sluggish start-up of your ABB Industrial Equipment can occur if the turbocharger is contaminated. In this case, clean the turbocharger. Another possible cause is a damaged bearing. If the bearing is damaged, contact an ABB Turbocharging Service Station.
  • W
    wleeAug 27, 2025
    What to do if ABB TPS61-F32 Industrial Equipment is vibrating?
    • L
      Lonnie JonesAug 27, 2025
      If your ABB Industrial Equipment is vibrating, it may be due to rotor unbalance. In this situation, contact an ABB Turbocharging Service Station.
  • S
    stevenmooreAug 31, 2025
    How to handle rubbing of rotating parts in ABB TPS61-F32 Industrial Equipment?
    • A
      alicia21Aug 31, 2025
      Rubbing of rotating parts in ABB Industrial Equipment can be normal behavior and not indicate a malfunction. However, if you have any concerns about the extent of the rubbing, it is recommended to contact an ABB Turbocharging Service Station to carry out a dimension check.
  • G
    Gary SmithSep 3, 2025
    Why is my ABB Battery Charger vibrating?
    • D
      David VargasSep 3, 2025
      Vibrations in your ABB Battery Charger can be due to several reasons: * Rotor unbalance: In this case, contact an ABB Turbocharging Service Station. * Damaged turbine or compressor. * Damaged bearing.
  • S
    Sherry PorterSep 6, 2025
    What to do if ABB Battery Charger rotating parts are rubbing?
    • S
      samanthahoffmanSep 6, 2025
      Rubbing of rotating parts in your ABB Battery Charger can be normal behavior, indicating no malfunction. If there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • R
    Randy MooreSep 9, 2025
    How to fix a sluggish start-up in ABB TPS61-F32?
    • J
      joanna83Sep 10, 2025
      If your ABB Industrial Equipment has a sluggish start-up, it might be due to a contaminated turbocharger, in which case you should clean it. Alternatively, a damaged bearing could be the cause, requiring you to contact an ABB Turbocharging Service Station.

Summary

Preliminary Remarks

Purpose of this manual

Explains the manual's objective and intended use for familiarization and correct operation.

Layout and function

Details the turbocharger's main components and their arrangement in a diagram.

Intended use of the turbocharger

Specifies the correct applications, limitations, and state-of-the-art technology.

Storage of new turbochargers and spare parts

Provides guidelines for storing turbochargers and spare parts up to and beyond six months.

Essential information

Covers organizational measures, safety consciousness, and handling of alterations.

Symbols and definitions

Explains symbols, notes, mandatory signs, and abbreviations used in the manual.

Turbocharger rating plate

Describes the information found on the turbocharger's identification plate.

Contact address and after-sales service

Provides contact details for ABB Turbo Systems and information on after-sales service.

Safety

Introduction

Outlines residual risks, operator responsibilities, and general safety instructions.

CE conformity

States compliance with Directive 2006/42/EC on machinery.

Definition of mandatory signs

Explains required safety equipment and signs to be worn.

Definition of Safety instructions

Clarifies the meaning of warning and caution symbols used in the manual.

Warning plates on the turbocharger

Identifies the location and purpose of warning labels on the turbocharger.

Safe operation and maintenance

Details general safety rules for work safety, area safety, and maintenance.

Hazards during operation and maintenance

Lists potential hazards like mechanical, noise, thermal, and material risks.

Use of ABB turbochargers on gas engines

Addresses specific safety considerations for turbochargers used on gas engines.

Periodic checking of the pressure vessel

Covers regulations and operator responsibilities for pressure vessel checks.

Lifting loads

Provides safety guidelines and procedures for lifting turbocharger components.

Start-up

Oil supply

Details requirements for lubrication system, filtration, and oil parameters.

Inspection work

Outlines checks before, during, and after commissioning the turbocharger.

Commissioning after taking out of operation

Steps for restarting the turbocharger after a period of inactivity.

Operation

Noise emissions

Discusses noise levels, measurement, and necessary insulation measures.

Servicing work

Details routine checks, intervals, and tasks for maintaining the turbocharger.

Expected exchange intervals

Provides recommended replacement times for various turbocharger components.

Speed measurement

Explains the system for monitoring turbocharger speed and replacing sensors.

Stopping the engine

Describes procedures for safely stopping oil-cooled and water-cooled turbochargers.

Maintenance

Foreword to Maintenance

Introduces general maintenance tasks, visual checks, and cleaning procedures.

Cleaning the compressor during operation

Details methods for cleaning the compressor without disassembly using wet cleaning.

Turbine cleaning during operation

Explains procedures for cleaning turbine components during operation with wet cleaning methods.

Cleaning components mechanically

Covers cleaning methods for various parts requiring disassembly and specific tools.

Troubleshooting

Malfunctions when starting

Lists common issues during start-up like sluggishness, vibration, and rubbing.

Surging of the turbocharger

Addresses the phenomenon of turbocharger surging and its potential causes and remedies.

Malfunctions during operation

Covers problems like low oil pressure, speed reduction, and high exhaust gas temperatures.

Malfunctions when stopping

Discusses issues that may arise during engine shut-down, such as noises.

Speed measurement system

Troubleshoots problems related to speed sensors, signal amplitude, and accuracy.

Removal and installation

Transport

Shows methods for suspending turbochargers during transport using lifting gear.

Turbocharger weights

Lists weights for different turbocharger models to aid in selecting lifting gear.

Remove the turbocharger

Step-by-step guide for detaching the turbocharger from the engine.

Installing the turbocharger

Step-by-step guide for mounting the turbocharger onto the engine.

Disassembly and assembly

Introduction

Prerequisites and general advice for disassembly and assembly tasks.

Module weights

Provides weights for individual turbocharger components to aid handling.

Disassembling and assembling turbocharger

Detailed procedures for dismantling and reassembling the turbocharger components.

Axial clearance A and radial clearance B

Instructions for measuring critical axial and radial bearing clearances.

Radial clearances N and R

Details how to measure radial clearances in turbine and compressor areas.

Table of tightening torques

Lists specified torque values for various screw connections in Nm.

Taking out of operation

Shutting down the turbocharger

Procedures for safely shutting down the turbocharger and fitting protective covers.

Mothballing the turbocharger

Taking the engine out of operation for up to 12 months

Measures for preserving the turbocharger during short-term engine inactivity.

Taking the engine out of operation for more than 12 months

Procedures for long-term storage and preservation of the turbocharger.

Disposing of turbocharger components

Handling damaged thermal insulation

Safety precautions for dealing with damaged thermal insulation materials.

Spare parts

Ordering spare parts

Information needed for ordering replacement parts and storage advice.

View of turbocharger showing part numbers

Illustrated breakdown of the turbocharger with part numbers.

View of cartridge group showing part numbers

Illustrated breakdown of the cartridge group with part numbers.

ABB TPS61-F32 Specifications

General IconGeneral
BrandABB
ModelTPS61-F32
CategoryIndustrial Equipment
LanguageEnglish

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