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ABB TPS61-F33 - User Manual

ABB TPS61-F33
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS61-F33 HT569314
n
Mmax
579 t
Mmax
650
n
Bmax
550 t
Bmax
620
1/s °C
00650 8 25 25
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS61-F33
Original Operation Manual

Table of Contents

Questions and Answers

  • T
    Thomas JonesAug 18, 2025
    How to fix sluggish start-up of ABB TPS61-F33?
    • N
      nmeyerAug 18, 2025
      A sluggish start-up of your ABB Industrial Equipment can occur if the turbocharger is contaminated. In this case, clean the turbocharger. Another possible cause is a damaged bearing. If the bearing is damaged, contact an ABB Turbocharging Service Station.
  • C
    Chase RobertsAug 20, 2025
    Why is my ABB Industrial Equipment vibrating?
    • S
      Steven HernandezAug 20, 2025
      Vibration in your ABB Industrial Equipment can stem from several issues. It could be due to rotor unbalance, in which case you should contact an ABB Turbocharging Service Station. Another potential cause is a damaged turbine or compressor, or a damaged bearing.
  • K
    Karen WalkerAug 23, 2025
    What to do if rotating parts are rubbing in ABB TPS61-F33 Industrial Equipment?
    • E
      Elizabeth WillisAug 23, 2025
      If you suspect rubbing of rotating parts within your ABB Industrial Equipment, and there is any doubt about the extent of rubbing, then you should contact an ABB Turbocharging Service Station. It is recommended to have a dimension check carried out by them.
  • J
    Jonathan HutchinsonAug 26, 2025
    How to deal with rubbing of rotating parts in ABB TPS61-F33?
    • C
      Carl MullenAug 26, 2025
      If you notice rubbing of rotating parts in your ABB Industrial Equipment, contact an ABB Turbocharging Service Station if there is any doubt about the extent of the rubbing. Also, have a dimension check carried out by an ABB Turbocharging Service Station.
  • M
    Morgan WrightAug 28, 2025
    Why is my ABB TPS61-F33 having a sluggish start-up?
    • M
      mcdowelldeniseAug 28, 2025
      A sluggish start-up in your ABB Industrial Equipment can stem from several causes. It may be caused by a contaminated turbocharger, which can be resolved by cleaning it. Alternatively, it could be due to a damaged bearing, in which case you should contact an ABB Turbocharging Service Station. Other potential causes are rubbing rotor or a foreign object in the turbocharger.
  • D
    Darryl PenaAug 30, 2025
    What to do if ABB TPS61-F33 rotating parts are rubbing?
    • G
      Gregory WhiteAug 30, 2025
      If you suspect rubbing of rotating parts in your ABB Industrial Equipment, and you have any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • J
    Julia JohnsonSep 2, 2025
    What to do if rotating parts are rubbing in my ABB Battery Charger?
    • J
      Joshua HawkinsSep 2, 2025
      If you suspect rubbing, it's crucial to contact an ABB Turbocharging Service Station to assess the extent of the issue.
  • R
    richard46Sep 4, 2025
    Why is my ABB Battery Charger vibrating?
    • M
      Michael CollinsSep 5, 2025
      Several factors can lead to vibration in your ABB Battery Charger. These include rotor unbalance, which requires contacting an ABB Turbocharging Service Station. Other potential causes are a damaged turbine or compressor, or a damaged bearing.
  • J
    Jennifer GordonSep 7, 2025
    How to troubleshoot sluggish start-up in ABB Battery Charger?
    • A
      Alison GarciaSep 7, 2025
      A sluggish start-up of your ABB Battery Charger may be due to a contaminated turbocharger, which you can try to clean. Other potential causes include a damaged bearing (contact an ABB Turbocharging Service Station), a rubbing rotor, or a foreign object present in the turbocharger.
  • E
    Emily MartinSep 9, 2025
    What to do if my ABB Battery Charger has a sluggish start-up?
    • C
      Christopher MooreSep 9, 2025
      A sluggish start-up of your ABB Battery Charger can occur if the turbocharger is contaminated; in this case, clean it. Alternatively, a damaged bearing may be the cause, in which case you should contact an ABB Turbocharging Service Station.

Summary

1 Preliminary remarks

1.7 Turbocharger rating plate

Explains the information presented on the turbocharger's rating plate.

2 Safety

2.1 Introduction

Introduces safety aspects, residual risks, and operator responsibilities for safe operation.

2.6 Safe operation and maintenance

Provides instructions for safe operation, work area safety, and welding.

2.7 Hazards during operation and maintenance

Details mechanical hazards during operation and when working on the turbocharger.

3 Start-up

3.1 Oil supply

Details the requirements for the turbocharger's oil supply system, including filtration.

3.2 Inspection work

Covers visual checks, monitoring, and measuring before and during commissioning.

4 Operation

4.2 Servicing work

Outlines the importance and types of servicing work, including intervals.

4.3 Expected exchange intervals

Provides recommended replacement intervals for various turbocharger components.

5 Maintenance

5.2 Cleaning the compressor during operation

Explains how to clean the compressor stage while the turbocharger is running.

6 Troubleshooting

6.1 Malfunctions when starting

Lists possible causes and solutions for sluggish start-up and vibrations.

6.3 Malfunctions during operation

Covers issues like low oil pressure, reduction/increase in speed, and high exhaust gas temp.

7 Removal and installation

7.3 Remove the turbocharger

Details the steps for disconnecting and removing the turbocharger from the engine.

7.4 Installing the turbocharger

Outlines the procedure for mounting the turbocharger onto the engine, including tightening torques.

8 Disassembly and assembly

8.3 Disassembling and assembling turbocharger

Provides detailed steps for disassembling and assembling the turbocharger.

8.6 Table of tightening torques

Lists specified tightening torques for various screw connections on the turbocharger.

12 Spare parts

ABB TPS61-F33 Specifications

General IconGeneral
BrandABB
ModelTPS61-F33
CategoryIndustrial Equipment
LanguageEnglish

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