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ABB TPS 48D01 - User Manual

ABB TPS 48D01
130 pages
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Operation Manual
Turbocharging
ABB Turbo Systems Ltd

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 48D01 HT563015
n
Mmax
886 t
Mmax
650
n
Bmax
842 t
Bmax
620
1/s °C
STPS67 00180 12 50 50
Year 2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 48D01
Original Operation Manual

Table of Contents

Questions and Answers:

ABB TPS 48D01 Specifications

General IconGeneral
BrandABB
ModelTPS 48D01
CategoryIndustrial Equipment
LanguageEnglish

Summary

1 Preliminary Remarks

1.1 Purpose of this manual

Explains the objective and scope of the operation manual.

1.2 Layout and function

Describes the turbocharger's main components and their operational roles.

1.3 Intended use of the turbocharger

Defines the proper application and limitations for the turbocharger.

1.4 Storage of new turbochargers and spare parts

Provides guidelines for storing new turbochargers and spare parts.

1.5 Essential information

Covers general information, safety, and personnel qualifications.

1.6 Symbols and definitions

Explains symbols and terms used throughout the manual.

1.7 Turbocharger rating plate

Details the information found on the turbocharger's rating plate.

1.8 Contact address and after-sales service

Provides contact information for ABB Turbo Systems support.

2 Safety

2.1 Introduction

Overview of safety aspects and residual risks during operation.

2.2 CE conformity

States compliance with relevant EU machinery directives.

2.3 Definition of mandatory signs

Explains safety signs indicating required personal protective equipment.

2.4 Definition of Safety instructions

Clarifies the meaning of warning and caution symbols.

2.5 Warning plates on the turbocharger

Identifies locations and procedures for warning plates.

2.6 Safe operation and maintenance

Provides instructions for safe operation and maintenance practices.

2.7 Hazards during operation and maintenance

Details risks like mechanical hazards, noise, heat, and electrical components.

2.8 Use of ABB turbochargers on gas engines

Discusses turbocharger use and safety on gas engines.

2.9 Periodic checking of the pressure vessel

Covers regulations and hazards for pressure vessel checks.

2.10 Lifting loads

Outlines safety procedures for lifting turbocharger components.

3 Commissioning

3.1 Oil supply

Details requirements for lubrication oil supply, filtration, and temperature.

3.2 Inspection work

Covers inspection procedures before and after commissioning.

3.3 Commissioning after taking out of operation

Steps for recommissioning after a period of shutdown.

4 Operation

4.1 Noise emissions

Discusses noise hazards and insulation requirements.

4.2 Servicing work

Outlines service intervals, inspections, and specific tasks.

4.3 Expected exchange intervals

Provides guide values for component replacement based on operating hours.

4.4 Speed measurement

Explains systems for monitoring turbocharger speed.

4.5 Stopping the engine

Procedures for safely stopping oil-cooled and water-cooled turbochargers.

5 Maintenance

5.1 Foreword to Maintenance

Introduces maintenance tasks and component cleaning.

5.2 Cleaning the compressor during operation

Details the process for cleaning the compressor while in operation.

5.3 Turbine cleaning during operation

Explains procedures for cleaning the turbine while in operation.

5.4 Cleaning components mechanically

Covers manual cleaning procedures for various components.

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