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TPS 48D01
ABB TPS 48D01 User Manual
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Operati
on M
anual / TPS48
-
D/E..
-
TPS61
-
D/
E..
Preli
minary
remarks
1
Layout and function
1.2
Page
4
April 2015
HZTL2410_EN
Revis
ion D
Lay
out and f
unct
ion
1.2
1
Suction br
anch /
filter si
lencer
8
Gas outlet
flange
2
Compress
or casi
ng
9
Nozzle ri
ng
3
Diffuser
10
Turbine c
asing
4
Bearing cas
ing
11
Turbine
-
end bear
ing flang
e
5
Axial thrus
t bear
ing
12
Compress
or
-
end b
earing f
lange
6
Radial pl
ain bear
ing (vis
ible only
at turbine
end)
13
Compress
or whee
l
7
Turbine
1.2
© Copyright
2015 ABB.
All rig
hts reserved.
5
7
Table of Contents
Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
12
Symbols and Definitions
15
Turbocharger Rating Plate
16
Contact Address and After-Sales Service
18
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Use of ABB Turbochargers on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
86
Speed Measurement System
87
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Tps48
90
Tps52
90
Tps61
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
93
Introduction
93
Module Weights
97
Disassembling and Assembling Turbocharger
98
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
112
Table of Tightening Torques
114
Taking out of Operation
115
Shutting down the Turbocharger
115
Mothballing the Turbocharger
119
Taking the Engine out of Operation for up to 12 Months
120
Taking the Engine out of Operation for more than 12 Months
121
Disposing of Turbocharger Components
123
Spare Parts
125
Ordering Spare Parts
125
View of Turbocharger Showing Part Numbers
126
View of Cartridge Group Showing Part Numbers
128
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ABB TPS 48D01 Specifications
General
Brand
ABB
Model
TPS 48D01
Category
Industrial Equipment
Language
English
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