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General| Brand | ABB |
|---|---|
| Model | TPS52-H32 |
| Category | Industrial Equipment |
| Language | English |
Explains the manual's objective and target audience.
Provides contact details for ABB Turbocharging Service Stations.
Discusses design variants and illustration accuracy.
Mentions trademarks of third-party companies used in the document.
Details the components and operational flow of the turbocharger.
Defines symbols, notes, and pictograms used throughout the document.
Guidelines for storing turbochargers and spare parts for various durations.
Overview of safety aspects and residual risks associated with turbochargers.
Information on CE conformity and relevant directives.
Details personal protective equipment requirements.
Explains the meaning of WARNING and CAUTION signs.
Specifies the proper application and limitations of the turbocharger.
Discusses turbocharger tolerance to deflagrations and post-event checks.
Location and handling of warning plates on the turbocharger.
Explains the information presented on the turbocharger rating plate.
Safety procedures and precautions for lifting turbocharger components.
Requirements for personnel and modifications for safe operation.
Identifies noise and hot surface hazards during operation.
Guidelines for safe operation and commissioning of the turbocharger.
Outlines occupational safety and risk management for maintenance.
Information on turbocharger weight and lifting requirements.
Step-by-step guide for safely removing the turbocharger.
Step-by-step guide for safely installing the turbocharger.
Emphasizes the importance and procedures for proper oil supply.
Outlines pre-commissioning checks for various systems.
Steps to recommission the turbocharger after a period of inactivity.
Monitoring and admissible values for oil pressure and temperature.
Factors influencing replacement intervals and operating limits.
Importance of speed measurement systems for monitoring turbocharger operation.
Information on noise levels and prerequisites for adherence.
General overview of service work and its importance for operability.
Guidelines for component replacement intervals based on usage.
Specific stopping procedures for water-cooled variants.
Introduction to periodic maintenance tasks.
General procedures for mechanical cleaning of components.
Troubleshooting for starting issues like delayed start-up and vibrations.
Troubleshooting for operational issues like low oil pressure and speed reduction.
Causes and remedies for turbocharger surging.
Troubleshooting for stopping-related issues like runout noises.
Troubleshooting for speed measurement system problems.
Prerequisites and safety for dismantling and fitting operations.
Lists necessary materials for dismantling and fitting.
Table showing weights of different turbocharger assemblies.
Steps for removing the gas outlet casing.
Steps for removing air inlets.
Steps for removing the compressor casing.
Procedures for removing the cartridge group.
Steps for removing the nozzle ring.
Procedures for measuring axial and radial clearances.
Method for measuring nozzle ring compression.
Steps for fitting the diffuser.
Steps for installing the cartridge group.
Steps for installing the nozzle ring.
Steps for fitting the turbine casing.
Procedures for rotating the turbocharger.
Procedures for measuring radial clearances.
Steps for installing the gas outlet casing.
Steps for installing air inlets.
Comprehensive table of tightening torques for various components.
Procedures for emergency repairs and handling damaged turbochargers.
Procedures for mothballing the turbocharger for short-term storage.
Procedures for mothballing the turbocharger for long-term storage.
Compliance declarations for REACH and RoHS directives.
Guidelines for environmentally compatible disposal of components.
Information on how to order spare parts.
List of parts included in the customer spare part set.
Visual guide to spare parts for various turbocharger assemblies.
