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ABB TPL77-A32 User Manual

ABB TPL77-A32
137 pages
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Operation Manual
ABB Turbocharging

Type TPL77-A32 HT846380
n
Mmax
309 t
Mmax
650
n
Bmax
299 t
Bmax
620
1/s °C
0 36 50 50
Year 2021
Application according to
the Operation Manual
kg
HZTL2481 English
TPL77-A32
Original Operation Manual

Table of Contents

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ABB TPL77-A32 Specifications

General IconGeneral
BrandABB
ModelTPL77-A32
CategoryIndustrial Equipment
LanguageEnglish

Summary

Preliminary Remarks

Turbocharger Rating Plate

Details and interpretation of the turbocharger's identification plate.

Contact Information

ABB Turbocharging service station contact details and website.

Safety

Hazards During Operation and Maintenance

Potential risks and dangers during turbocharger use and upkeep.

Safe Operation and Maintenance

Guidelines for ensuring safe handling and upkeep of the turbocharger.

Lifting Loads

Procedures and warnings related to safely lifting and moving the turbocharger.

Start-up

Oil Supply

Requirements and specifications for the turbocharger's lubricating oil system.

Inspection Work

Checks and monitoring procedures before and during turbocharger commissioning.

Operation

Replacement Intervals for Turbocharger Components

Guidelines on when to replace various turbocharger parts.

Speed Measurement

Methods and procedures for monitoring turbocharger rotational speed.

Servicing Work

Routine maintenance tasks and checks for the turbocharger.

Maintenance

Cleaning the Compressor During Operation

Procedures for cleaning the compressor stage while the engine is running.

Cleaning Components Mechanically

Methods for cleaning turbocharger parts manually.

Troubleshooting

Malfunctions During Operation

Common issues encountered during normal turbocharger operation and their solutions.

Malfunctions When Starting

Problems encountered during the initial startup of the turbocharger and their resolutions.

Removal and Installation

Removing the Turbocharger

Step-by-step instructions for detaching the turbocharger from the engine.

Installing the Turbocharger

Step-by-step instructions for mounting the turbocharger onto the engine.

Disassembly and Assembly

Table of Tightening Torques

Specifications for screw and nut tightening during assembly and disassembly.

Removing the Cartridge Group

Procedures for safely removing the internal cartridge assembly.

Axial Clearance

How to measure and maintain the correct axial gap within the turbocharger.

Taking Out of Operation at Short Notice

Possibilities for Emergency Repair

Options available for temporary fixes in urgent situations.

Locking the Rotor

Method for securing the turbocharger's rotor during specific maintenance tasks.

Mothballing the Turbocharger

Taking the Engine Out of Operation for Up to 12 Months

Procedures for mothballing the turbocharger for short-term storage.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Information required when inquiring about or ordering replacement parts.

View of Turbocharger with Part Numbers

Illustrated breakdown of turbocharger components with their associated part numbers.

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