ABB TPL67-C34 User Manual

128 pages

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Operation Manual

ABB Turbocharging



ABB Turbo Systems Ltd

CH 5401 Baden

Type TPL67-C34 HT842294

Mmax

482 t

Mmax

650

Bmax

479 t

Bmax

620

1/s °C

01330 35 50 50

Year 2016

made in Switzerland

Application according to

the Operation Manual

HZTL2488 English

TPL67-C34

Original Operation Manual

Table of Contents3
Preliminary Remarks7
Purpose of this Manual7
Layout and Function8
Intended Use of the Turbocharger10
Storage of New Turbochargers and Spare Parts11
Essential Information13
Symbols and Definitions16
Turbocharger Rating Plate17
Contact Information19
Safety21
Introduction21
CE Conformity21
Definition of Mandatory Signs22
Definition of Safety Instructions22
Warning Plates on the Turbocharger23
Safe Operation and Maintenance24
Hazards During Operation and Maintenance27
Periodic Checking of the Pressure Vessel32
Lifting Loads33
Commissioning35
Oil Supply35
Inspection Work38
Commissioning after Taking out of Operation40
Operation41
Noise Emissions41
Servicing Work43
Replacement Intervals for Turbocharger Components46
Speed Measurement48
Stopping the Engine52
Maintenance53
Foreword to Maintenance53
Cleaning the Filter Silencer54
Cleaning the Compressor During Operation58
Cleaning Parameters Per Turbocharger Compressor62
Cleaning Turbine Blades and Nozzle Ring in Operation63
Tpl67-Ctpl71-C68
Troubleshooting69
Malfunctions When Starting69
Surging of the Turbocharger70
Malfunctions During Operation71
Malfunctions When Stopping74
Speed Measurement System75
Removal and Installation77
Turbocharger Weights77
Remove the Turbocharger78
Installing the Turbocharger80
Disassembly and Assembly81
Introduction81
Module Weights83
Removing and Fitting Filter Silencer or Air Suction Branch85
Axial Clearance87
Removing Cartridge Group88
Dismantling and Installing the Turbine Diffuser and Nozzle Ring92
Installing Cartridge Group95
Dismantling and Fitting Nozzle Ring at Turbine End100
Table of Tightening Torques104
Taking out of Operation at Short Notice107
Possibilities for Emergency Repair107
Locking the Rotor108
Fit Cover Plate111
Blocking the Inlets and Outlets115
Bypass the Turbocharger115
Mothballing Turbocharger117
Taking out of Operation for up to 12 Months117
Taking out of Operation for more than 12 Months118
Disposing of Turbocharger Components119
Spare Parts121
Ordering Spare Parts121
View of Turbocharger with Part Numbers124
View of Turbine Cleaning System with Part Numbers (Optional)126

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ABB TPL67-C34 Specifications

General

Brand	ABB
Model	TPL67-C34
Category	Industrial Equipment
Language	English

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ABB TPL67-C34 User Manual

Table of Contents

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ABB TPL67-C34 Specifications

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