ABB TPL76-C - User Manual

136 pages

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Operation Manual

ABB Turbocharging



Type TPL76-C35 HT845675

Mmax

335 t

Mmax

650

Bmax

326 t

Bmax

620

1/s °C

04070 35 50 50

Year 2020

Application according to

the Operation Manual

HZTL2485 English

TPL76-C35

Original Operation Manual

Main Page

Table of Contents3
Operation Manual5
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use8
Deflagration on Gas Engines9
Storage of New Turbochargers and Spare Parts10
Essential Information12
Symbols and Definitions14
Turbocharger Rating Plate15
Contact Information16
Safety17
Introduction17
CE Conformity17
Definition of Mandatory Signs18
Definition of Safety Instructions18
Warning Plates on the Turbocharger19
Safe Operation and Maintenance20
Hazards During Operation and Maintenance23
Periodic Checking of the Pressure Vessel28
Lifting Loads28
Commissioning30
Oil Supply30
Inspection Work33
Commissioning after Taking out of Operation35
Operation36
Noise Emissions36
Servicing Work38
Replacement Intervals for Turbocharger Components41
Speed Measurement43
Stopping the Engine46
Maintenance47
Foreword to Maintenance47
Cleaning the Filter Silencer48
Cleaning the Compressor During Operation51
Cleaning Turbine Blades and Nozzle Ring in Operation57
Cleaning Components Mechanically62
Troubleshooting71
Malfunctions When Starting71
Surging of the Turbocharger72
Malfunctions During Operation73
Malfunctions When Stopping76
Speed Measurement System77
Removal and Installation78
Turbocharger Weight78
Removing the Turbocharger79
Installing the Turbocharger81
Disassembly and Assembly82
Introduction82
Module Weights84
Removing and Fitting Filter Silencer or Air Suction Branch86
Axial Clearance88
Removing Cartridge Group89
Dismantling and Installing the Turbine Diffuser and Nozzle Ring96
Installing Cartridge Group101
Dismantling and Fitting Nozzle Ring at Turbine End110
Table of Tightening Torques118
Taking out of Operation at Short Notice120
Possibilities for Emergency Repair120
Locking the Rotor121
Fit Cover Plate125
Blocking the Inlets and Outlets129
Bypass the Turbocharger129
Mothballing the Turbocharger130
Taking out of Operation for up to 12 Months130
Taking out of Operation for more than 12 Months131
Disposing of Turbocharger Components132
Spare Parts133
Ordering Spare Parts133
View of Turbocharger with Part Numbers134

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ABB TPL76-C Specifications

General

Brand	ABB
Model	TPL76-C
Category	Industrial Equipment
Language	English

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ABB TPL76-C - User Manual

Table of Contents

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