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General| Brand | ABB |
|---|---|
| Model | TPL76-C33 |
| Category | Industrial Equipment |
| Language | English |
Explains the manual's objective and scope for familiarizing users with the turbocharger.
Describes the turbocharger's main components and their operational roles.
Details the approved applications and limitations for the turbocharger.
Discusses turbocharger tolerance and inspection after deflagration events.
Provides guidelines for storing turbochargers and spare parts, including VCI usage.
Covers general safety, organizational measures, and personnel competence requirements.
Explains the various symbols and terms used throughout the manual for clarity.
Details the information presented on the turbocharger's rating plate and its meaning.
Provides details on how to contact ABB Turbo Systems for support and service.
Introduces residual risks and the importance of observing safety instructions.
States compliance with machinery directives and classification as partly completed machinery.
Explains the meaning and requirement of mandatory safety signs for personal protection.
Clarifies the meaning of WARNING and CAUTION terms for hazard communication.
Describes the warning plates attached to the turbocharger and their importance.
Outlines general safety practices for operation and maintenance to ensure personnel safety.
Details risks from rotating parts and improper installation during normal operation.
Covers risks from improper handling, lack of training, and inadequate care during maintenance.
Discusses risks of hearing impairment, health issues, and diminished attention from noise exposure.
Warns about burns from touching hot surfaces and contact with hot operating materials.
Specific hazard warning for uninsulated turbochargers and responsibility for protection.
Covers risks from chemicals, operating fluids like oils, and their potential health impacts.
Warns about flammability and explosion risks from operating materials and vapors.
Addresses hazards from improper disposal of materials into atmosphere, ground, or water.
Outlines risks associated with dust and fibers from insulating materials, including fire hazards.
Emphasizes the responsibility for ensuring pressure vessels are in proper working condition.
Details risks and precautions for lifting heavy loads safely to prevent injury.
Covers requirements for a reliable lubrication oil supply system including filtration and temperature.
Outlines pre-commissioning checks for proper functioning of components and systems.
Describes procedures for recommissioning after a period of inactivity.
Discusses noise levels and prerequisites for limiting them to protect hearing.
Details routine checks, monitoring, and functional checks for turbocharger health.
Provides guidance on component lifespan and replacement schedules based on operating conditions.
Explains the system for monitoring turbocharger speed and its components.
Provides instructions on the correct procedure for stopping the engine safely.
Introduces the importance of regular checks and cleaning for trouble-free operation.
Details the process for removing and cleaning the filter silencer components.
Describes the wet cleaning method for the compressor stage during operation.
Explains how to clean turbine components and nozzle ring during operation using wet cleaning.
Outlines procedures for cleaning components manually, including cartridge group parts.
Lists possible causes and solutions for issues encountered during turbocharger startup.
Explains turbocharger surging, its causes, and potential component damage.
Covers operational issues like low oil pressure, speed reduction, and high exhaust gas temperature.
Addresses noises and run-down time issues encountered during engine shutdown.
Troubleshoots common problems with the speed measuring system and its components.
Specifies the weight of the turbocharger for lifting and handling purposes.
Provides instructions for safely detaching the turbocharger from the engine.
Details the procedure for refitting the turbocharger onto the engine.
General guidance and warnings for disassembly and assembly tasks, including tool usage.
Lists the weights of individual turbocharger components and assemblies.
Instructions for removing and reinstalling the air intake components.
Explains how to measure and check axial clearance of the compressor wheel.
Details the process for removing the turbocharger's cartridge group and its internal parts.
Procedures for removing and fitting turbine-end components like diffuser and nozzle ring.
Provides specifications for screw tightening torques for various components.
Lists options for temporary engine operation after turbocharger damage.
Describes methods for securing the turbocharger rotor during emergency operation.
Instructions for fitting a protective cover plate to seal openings.
Explains how to seal off turbocharger connections by fitting cover plates.
Describes how to bypass the turbocharger for continued engine operation.
Provides measures for short-term turbocharger storage based on oil condition.
Outlines procedures for long-term turbocharger storage and condition checks.
Covers risks of dust exposure from damaged insulation and proper handling.
Specifies data required for ordering spare parts from ABB Turbocharging service stations.
Illustrates turbocharger parts with their corresponding part numbers for identification.
