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TPL76-C33
ABB TPL76-C33 User Manual
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Operation Manual / TPL76-C
1 Preliminary remarks / 1.2 Layout and function
© Copyright 2018 . All rights reserved.
HZTL2485_EN
Revision F
April 2018
1.2
Layout and function
01
Filter silencer
08
Nozzle ring
02
Radial plain bearing
09
Turbine wheel
03
Thrust bearing
10
Bearing casing
04
Bearing bush
11
Diffuser
05
Radial plain bearing
12
Compressor wheel
06
Gas outlet casing
13
Compressor casing
07
Gas inlet casing
Page 4 / 133
5
7
Table of Contents
Default Chapter
3
Table of Contents
3
Operation Manual
5
Purpose of this Manual
5
Layout and Function
6
Intended Use
8
Deflagration on Gas Engines
9
Storage of New Turbochargers and Spare Parts
10
Essential Information
12
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
16
CE Conformity
17
Introduction
17
1 Preliminary Remarks
5
2 Safety
17
Definition of Mandatory Signs
18
Definition of Safety Instructions
18
Warning Plates on the Turbocharger
19
Safe Operation and Maintenance
20
Hazards During Operation and Maintenance
23
Lifting Loads
28
Periodic Checking of the Pressure Vessel
28
3 Commissioning
30
Oil Supply
30
Inspection Work
33
Commissioning after Taking out of Operation
35
Noise Emissions
36
4 Operation
36
Servicing Work
38
Replacement Intervals for Turbocharger Components
41
Speed Measurement
43
Stopping the Engine
46
Foreword to Maintenance
47
5 Maintenance
47
Cleaning the Filter Silencer
48
Cleaning the Compressor During Operation
51
Cleaning Turbine Blades and Nozzle Ring in Operation
57
Cleaning Components Mechanically
62
Malfunctions When Starting
71
6 Troubleshooting
71
Surging of the Turbocharger
72
Malfunctions During Operation
73
Malfunctions When Stopping
76
Speed Measurement System
77
7 Removal and Installation
78
Turbocharger Weight
78
Removing the Turbocharger
79
Installing the Turbocharger
81
8 Disassembly and Assembly
82
Introduction
82
Module Weights
84
Removing and Fitting Filter Silencer or Air Suction Branch
86
Axial Clearance
88
Removing Cartridge Group
89
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
96
Installing Cartridge Group
100
Dismantling and Fitting Nozzle Ring at Turbine End
110
Table of Tightening Torques
118
Possibilities for Emergency Repair
120
9 Taking out of Operation at Short Notice
120
Locking the Rotor
121
Fit Cover Plate
125
Blocking the Inlets and Outlets
129
Bypass the Turbocharger
129
10 Mothballing the Turbocharger
130
Taking out of Operation for up to 12 Months
130
Taking out of Operation for more than 12 Months
131
11 Disposing of Turbocharger Components
132
Ordering Spare Parts
133
12 Spare Parts
133
View of Turbocharger with Part Numbers
134
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ABB TPL76-C33 Specifications
General
Brand
ABB
Model
TPL76-C33
Category
Industrial Equipment
Language
English
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