ABB TPL76-C33 - Preliminary remarks

Operation Manual / TPL76-C
Table of contents
© Copyright 2018 . All rights reserved. HZTL2485_EN Revision F April 2018
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use..................................................................................................................... 6
1.4 Deflagration on gas engines......................................................................................... 7
1.5 Storage of new turbochargers and spare parts ....................................................... 8
1.6 Essential information................................................................................................... 10
1.7 Symbols and definitions .............................................................................................. 12
1.8 Turbocharger rating plate........................................................................................... 13
1.9 Contact information..................................................................................................... 14
2 Safety....................................................................................................................... 15
2.1 Introduction ................................................................................................................... 15
2.2 CE conformity ................................................................................................................ 15
2.3 Definition of mandatory signs ................................................................................... 16
2.4 Definition of Safety instructions ............................................................................... 16
2.5 Warning plates on the turbocharger......................................................................... 17
2.6 Safe operation and maintenance............................................................................... 18
2.7 Hazards during operation and maintenance........................................................... 21
2.8 Periodic checking of the pressure vessel ................................................................. 26
2.9 Lifting loads ................................................................................................................... 26
3 Commissioning...................................................................................................... 28
3.1 Oil supply ........................................................................................................................ 28
3.2 Inspection work............................................................................................................. 31
3.3 Commissioning after taking out of operation........................................................ 33
4 Operation ............................................................................................................... 34
4.1 Noise emissions ............................................................................................................ 34
4.2 Servicing work ............................................................................................................... 36
4.3 Replacement intervals for turbocharger components.......................................... 39
4.4 Speed measurement .................................................................................................... 41
4.5 Stopping the engine .................................................................................................... 44
5 Maintenance .......................................................................................................... 45
5.1 Foreword to Maintenance .......................................................................................... 45
5.2 Cleaning the filter silencer.......................................................................................... 46
5.3 Cleaning the compressor during operation ........................................................... 49
5.4 Cleaning turbine blades and nozzle ring in operation........................................... 55
5.5 Cleaning components mechanically......................................................................... 60