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ABB TPS61-D Series - User Manual

ABB TPS61-D Series
130 pages
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Operation Manual
Turbocharging
ABB Turbo Systems Ltd

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 48D01 HT841995
n
Mmax
1035 t
Mmax
750
n
Bmax
983 t
Bmax
710
1/s °C
00180 8 50 50
Year 2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 48D01
Original Operation Manual

Table of Contents

Questions and Answers

  • R
    Ronald AlexanderSep 15, 2025
    What to do if there is a reduction in speed of ABB Battery Charger?
    • R
      rcooperSep 16, 2025
      If your ABB Battery Charger experiences a reduction in speed, there might be several reasons. It could be due to defects of connected cylinders when pulse charging, which requires contacting the enginebuilder. Another cause might be heavy contamination of the turbine, which requires cleaning. Damaged rotor components or bearing also can cause the problem, and in this case you should contact an ABB Turbocharging Service Station. Finally, defects such as leaks in the exhaust gas pipes or charge air ducts can lead to speed reduction, and these should be repaired.
  • M
    melinda74Aug 25, 2025
    Is rubbing of rotating parts in ABB TPS61-D a problem?
    • J
      james05Aug 25, 2025
      Rubbing of rotating parts in ABB Industrial Equipment can be normal behavior and not a malfunction. However, if there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • M
    michelle53Aug 25, 2025
    What to do if rotating parts are rubbing in ABB Industrial Equipment?
    • A
      Andres GomezAug 26, 2025
      If you suspect rubbing of rotating parts within your ABB Industrial Equipment, and there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • A
    Adrienne BakerAug 26, 2025
    What to do if ABB Industrial Equipment has rubbing of rotating parts?
    • M
      michelle43Aug 27, 2025
      If you suspect rubbing of rotating parts in your ABB Industrial Equipment, and you're unsure about the extent of the rubbing, it's best to contact an ABB Turbocharging Service Station. They can perform a dimension check to assess the situation.
  • V
    Vicki CortezSep 16, 2025
    Why is the lubricating oil pressure too low in my ABB Battery Charger?
    • T
      Thomas AustinSep 17, 2025
      If the lubricating oil pressure is too low in your ABB Battery Charger, it could be due to several reasons. The oil filter might be heavily contaminated, which means it should be cleaned. Another possibility is a defective oil pump in the lubricating system, which needs to be checked or replaced. The manometer display could be wrong, requiring replacement of the manometer. Alternatively, the rotor axial clearance might be too large, which requires contacting an ABB Turbocharging Service Station.
  • T
    Tanya WilliamsonSep 8, 2025
    What causes charge air pressure to be too high in ABB Battery Charger?
    • W
      William ThompsonSep 8, 2025
      If the charge air pressure of your ABB Battery Charger is too high, it could be due to a malfunctioning or poorly adjusted injection system. You should repair it or contact the manufacturer, or correct it.
  • S
    srossSep 9, 2025
    Why ABB Battery Charger makes noises during run-down?
    • G
      granthenrySep 9, 2025
      If your ABB Battery Charger is experiencing noises during run-down, the turbocharger may be contaminated, requiring cleaning. Alternatively, there may be a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
  • J
    Jeremy RodriguezSep 2, 2025
    What to do if ABB Battery Charger is surging?
    • J
      johnbrownSep 3, 2025
      If your ABB Battery Charger is experiencing turbocharger surging, the guard in front of the turbocharger may be contaminated or damaged, requiring cleaning or replacement. Alternatively, the filter silencer or diffuser could be contaminated, in which case you should clean it. Another possibility is a contaminated cooler, which would also need cleaning.
  • J
    julierodriguezAug 31, 2025
    What to do if ABB TPS61-D is vibrating?
    • C
      castillohollySep 1, 2025
      If your ABB Industrial Equipment is vibrating, it may be due to rotor unbalance. In this situation, contact an ABB Turbocharging Service Station.
  • B
    Brent MathewsSep 1, 2025
    Why is the exhaust gas temperature too high in my ABB Battery Charger?
    • S
      Shelly BrownSep 1, 2025
      If the exhaust gas temperature of your ABB Battery Charger is too high, it could be due to several reasons. The injection system might be malfunctioning, requiring repair or manufacturer contact. There might be air starvation caused by a filter silencer clogged with dirt, which you should clean. High exhaust counterpressure could be the cause, necessitating cleaning or repair of the boiler or exhaust silencer. A contaminated cooler, low cooling water volume (top up the water), high cooling water entry temperature (inspect/clean the cooling system), or inadequate ventilation (improve ventilation) could also be responsible.

Summary

Safety

Operational Safety and Hazards

Covers warning plates, safe operation, and potential hazards during use.

Specific Safety Procedures

Commissioning

Oil Supply and Filtration

Details requirements for lubricating oil, viscosity, temperature, and filtration.

Inspection Work and Restart Procedures

Outlines checks before commissioning and after taking out of operation.

Operation

Noise Emissions and Servicing

Exchange Intervals, Speed Measurement, and Stopping

Maintenance

Maintenance Overview and Compressor Cleaning

Turbine and Component Cleaning

Troubleshooting

Starting and Surging Issues

Operational Malfunctions and Stopping Issues

Covers problems during operation, stopping, and speed measurement.

Removal and Installation

Turbocharger Removal and Installation Procedures

Provides step-by-step instructions for detaching and mounting the turbocharger.

Disassembly and Assembly

Module Weights and Component Disassembly

Clearance Measurements and Tightening Torques

Explains how to measure critical clearances and lists torque specifications.

Spare Parts

Ordering and Identifying Spare Parts

ABB TPS61-D Series Specifications

General IconGeneral
BrandABB
ModelTPS61-D Series
CategoryIndustrial Equipment
LanguageEnglish

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