ABB TPS61-D Series User Manual

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Operation Manual

Turbocharging

ABB Turbo Systems Ltd



ABB Turbo Systems Ltd

CH 5401 Baden

Type TPS 48D01 HT841995

n

Mmax

1035 t

Mmax

750

n

Bmax

983 t

Bmax

710

1/s °C

00180 8 50 50

Year 2013

made in Switzerland

Application according to

the Operation Manual

kg

HZTL2410 English

TPS 48D01

Original Operation Manual

Table of Contents

Questions and Answers:

B
Breanna NelsonSep 3, 2025
What to do if lubricating oil pressure is too low in ABB Battery Charger?
- M
  Meagan GordonSep 3, 2025
  If the lubricating oil pressure is too low in your ABB Battery Charger, it could be due to a heavily contaminated oil filter, which needs cleaning. Another cause could be a defective oil pump in the lubricating system, which should be checked or replaced. A wrong reading on the manometer may also be the reason, in this case you should replace the manometer. Finally, it could be due to a rotor axial clearance being too large, in which case you should contact an ABB Turbocharging Service Station.
M
melinda74Aug 25, 2025
Is rubbing of rotating parts in ABB TPS61-D a problem?
- J
  james05Aug 25, 2025
  Rubbing of rotating parts in ABB Industrial Equipment can be normal behavior and not a malfunction. However, if there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
M
michelle53Aug 25, 2025
What to do if rotating parts are rubbing in ABB Industrial Equipment?
- A
  Andres GomezAug 26, 2025
  If you suspect rubbing of rotating parts within your ABB Industrial Equipment, and there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
A
Adrienne BakerAug 26, 2025
What to do if ABB Industrial Equipment has rubbing of rotating parts?
- M
  michelle43Aug 27, 2025
  If you suspect rubbing of rotating parts in your ABB Industrial Equipment, and you're unsure about the extent of the rubbing, it's best to contact an ABB Turbocharging Service Station. They can perform a dimension check to assess the situation.
B
Barbara LeeAug 27, 2025
What to do if ABB TPS61-D has vibrations?
- M
  Michael WilkinsonAug 27, 2025
  If your ABB Industrial Equipment is experiencing vibrations, it could be due to a rotor unbalance. In this case, contact an ABB Turbocharging Service Station. Vibrations may also be caused by a damaged turbine or compressor, or a damaged bearing.
A
Amy Golden MDSep 10, 2025
Why ABB Battery Charger run-down time is too short?
- R
  Richard RubioSep 10, 2025
  If your ABB Battery Charger run-down time is too short, the turbocharger may be contaminated, requiring cleaning. Alternatively, there may be a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
T
Tanya WilliamsonSep 8, 2025
What causes charge air pressure to be too high in ABB Battery Charger?
- W
  William ThompsonSep 8, 2025
  If the charge air pressure of your ABB Battery Charger is too high, it could be due to a malfunctioning or poorly adjusted injection system. You should repair it or contact the manufacturer, or correct it.
S
srossSep 9, 2025
Why ABB Battery Charger makes noises during run-down?
- G
  granthenrySep 9, 2025
  If your ABB Battery Charger is experiencing noises during run-down, the turbocharger may be contaminated, requiring cleaning. Alternatively, there may be a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
J
Jeremy RodriguezSep 2, 2025
What to do if ABB Battery Charger is surging?
- J
  johnbrownSep 3, 2025
  If your ABB Battery Charger is experiencing turbocharger surging, the guard in front of the turbocharger may be contaminated or damaged, requiring cleaning or replacement. Alternatively, the filter silencer or diffuser could be contaminated, in which case you should clean it. Another possibility is a contaminated cooler, which would also need cleaning.
J
julierodriguezAug 31, 2025
What to do if ABB TPS61-D is vibrating?
- C
  castillohollySep 1, 2025
  If your ABB Industrial Equipment is vibrating, it may be due to rotor unbalance. In this situation, contact an ABB Turbocharging Service Station.

ABB TPS61-D Series Specifications

General

Brand	ABB
Model	TPS61-D Series
Category	Industrial Equipment
Language	English

Summary

Safety

Operational Safety and Hazards

Covers warning plates, safe operation, and potential hazards during use.

Specific Safety Procedures

Commissioning

Oil Supply and Filtration

Details requirements for lubricating oil, viscosity, temperature, and filtration.

Inspection Work and Restart Procedures

Outlines checks before commissioning and after taking out of operation.

Operation

Noise Emissions and Servicing

Exchange Intervals, Speed Measurement, and Stopping

Maintenance

Maintenance Overview and Compressor Cleaning

Turbine and Component Cleaning

Troubleshooting

Starting and Surging Issues

Operational Malfunctions and Stopping Issues

Covers problems during operation, stopping, and speed measurement.

Removal and Installation

Turbocharger Removal and Installation Procedures

Provides step-by-step instructions for detaching and mounting the turbocharger.

Disassembly and Assembly

Module Weights and Component Disassembly

Clearance Measurements and Tightening Torques

Explains how to measure critical clearances and lists torque specifications.

Spare Parts

Ordering and Identifying Spare Parts

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