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ABB TPS48 Series - User Manual

ABB TPS48 Series
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 57D01 HT843748
n
Mmax
718 t
Mmax
650
n
Bmax
682 t
Bmax
620
1/s °C
SISO03 00410 12 50 50
Year 2018
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 57D01
Original Operation Manual

Table of Contents

Questions and Answers

  • A
    Andrew McintyreAug 10, 2025
    What to do if my ABB TPS48 Industrial Equipment has a sluggish start-up?
    • H
      hjohnsonAug 10, 2025
      A sluggish start-up in your ABB Industrial Equipment can occur if the turbocharger is contaminated, in which case you should clean it. It can also happen if there is a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
  • J
    Jason RasmussenAug 20, 2025
    How to handle rubbing of rotating parts in ABB TPS48 Industrial Equipment?
    • D
      Devon BauerAug 20, 2025
      If you notice rubbing of rotating parts in your ABB Industrial Equipment and are unsure about the extent of the rubbing, contact an ABB Turbocharging Service Station. Also, have a dimension check carried out by an ABB Turbocharging Service Station.
  • P
    Peter AllenAug 29, 2025
    Why is my ABB TPS48 Industrial Equipment start-up sluggish?
    • M
      Michael WuAug 29, 2025
      A sluggish start-up of your ABB Industrial Equipment could be due to several factors. It might be caused by a contaminated turbocharger, in which case you should clean it. Alternatively, a damaged bearing could be the culprit, requiring you to contact an ABB Turbocharging Service Station. Also, a rubbing rotor or a foreign object in the turbocharger can cause this issue.

Summary

Operating Conditions and Replacement Intervals

Preliminary Remarks

Intended Use and Safety Guidelines

Details turbocharger's intended use, state-of-the-art safety, and warnings on improper operation.

Essential Information and Personnel Competence

Covers organizational measures, safety checks, modifications approval, and personnel competence.

Safety

Safety Introduction and Operator Responsibility

Explains residual risks, operator responsibilities, and adherence to safety instructions.

Safe Operation, Maintenance, and Disassembly Safety

Covers safe operation, work area safety, welding, disassembly, and maintenance precautions.

Hazards During Operation and Maintenance

Details mechanical, noise, heat, material, electrical, deflagration, and pressure vessel hazards.

Commissioning

Oil Supply Requirements and Filtration

Details oil supply, filtration, and filter specifications for turbocharger operation.

Oil Inlet and Outlet Temperature Limits

Specifies permissible oil inlet and outlet temperatures and warnings for low inlet temperature.

Oil Pressure and Prelubrication

Outlines required oil pressure and the importance of prelubrication before starting.

Operation

Maintenance

Compressor Cleaning During Operation

Covers contamination causes, consequences, benefits of periodic cleaning, and wet cleaning methods.

Turbine Cleaning During Operation

Explains turbine contamination, consequences, benefits of wet cleaning, and cleaning intervals.

Troubleshooting

Malfunctions When Starting

Addresses sluggish start-up, vibrations, and rubbing of rotating parts with causes and solutions.

Surging of the Turbocharger

Details causes and elimination of turbocharger surging, including prolonged and sporadic surges.

Malfunctions During Operation

Covers issues like low oil pressure, speed reduction/increase, and high exhaust gas temperature.

Removal and Installation

Turbocharger Removal Procedures

Details disconnecting lines, removing insulation, and the steps for lifting and removing the turbocharger.

Turbocharger Installation Procedures

Covers oil connection inspection, bolt tightening, lifting, placement, and line connections.

Disassembly and Assembly

Compressor Casing Removal and Installation

Details removing and installing the compressor casing, including insulation and warnings.

ABB TPS48 Series Specifications

General IconGeneral
BrandABB
ModelTPS48 Series
CategoryIndustrial Equipment
LanguageEnglish

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