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Operation Manual / TPS48-D/E.. - TPS61-D/E..

Removal and installation

Turbocharger weights

7.2

Page 88

September 2016 HZTL2410_EN Revision E

Turbocharger weights

7.2

Lifting gear with a sufficient load limit must be used for removing and in-

stalling the turbocharger. The following weight specification is the heaviest

possibility. This guide value can differ from data on the rating plate, de-

pending on the specification.

TPS48

[kg]

TPS52

[kg]

TPS57

[kg]

TPS61

[kg]

180 250 410 650

7.2

Table of Contents3
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information11
Symbols and Definitions14
Turbocharger Rating Plate15
Contact Information17
Safety19
Introduction19
CE Conformity20
Definition of Mandatory Signs21
Definition of Safety Instructions22
Warning Plates on the Turbocharger23
Safe Operation and Maintenance24
Hazards During Operation and Maintenance27
Deflagration on Gas Engines33
Periodic Checking of the Pressure Vessel34
Lifting Loads35
Commissioning37
Oil Supply37
Inspection Work41
Commissioning after Taking out of Operation43
Operation45
Noise Emissions45
Servicing Work47
Expected Exchange Intervals50
Speed Measurement52
Stopping the Engine56
Maintenance57
Foreword to Maintenance57
Cleaning the Compressor During Operation58
Turbine Cleaning During Operation62
Cleaning Components Mechanically69
Troubleshooting81
Malfunctions When Starting81
Surging of the Turbocharger82
Malfunctions During Operation83
Malfunctions When Stopping87
Speed Measurement System88
Removal and Installation89
Transport89
Turbocharger Weights90
Remove the Turbocharger91
Installing the Turbocharger92
Disassembly and Assembly95
Introduction95
Module Weights99
Disassembling and Assembling Turbocharger100
Axial Clearance a and Radial Clearance B113
Radial Clearances N and R114
Table of Tightening Torques116
Taking out of Operation117
Shutting down the Turbocharger117
Mothballing the Turbocharger121
Taking the Engine out of Operation for up to 12 Months122
Taking the Engine out of Operation for more than 12 Months123
Disposing of Turbocharger Components125
Spare Parts127
Ordering Spare Parts127
View of Turbocharger Showing Part Numbers128
View of Cartridge Group Showing Part Numbers130

Brand	ABB
Model	TPS48 Series
Category	Industrial Equipment
Language	English

ABB TPS48 Series User Manual

Table of Contents

Questions and Answers:

ABB TPS48 Series Specifications

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