The provided document is an owner's manual for the ABI Attachments Workman XL ATV Trailer. This manual covers the setup, operation, maintenance, and troubleshooting of the Workman XL and Rebel Trailer Models.
Function Description
The ABI Attachments Workman XL ATV Trailer is a utility trailer designed for use with ATVs, primarily for off-road applications such as residential, farm, and ranch consumer use. Its main function is to transport materials, featuring a dump bed mechanism for easy unloading. The trailer is equipped with an electronic braking system for enhanced safety and control, especially when carrying heavy loads. An electric actuator facilitates the dumping action of the bed. The trailer is designed to be towed by an ATV, and its operation involves connecting to the ATV's electrical system for lights and brake control.
Important Technical Specifications
- Models Covered: Workman XL & Rebel Trailer Models
- Warranty:
- 24 months for consumer use (residential, farm, ranch)
- 3 months for commercial use
- 3 months for rental use
- 12 months for options (3 months commercial & rental)
- Maximum Transport Speed: 20 mph (for attached equipment less than or equal to the towing machine's weight), 10 mph (for attached equipment exceeding towing machine's weight but not more than double).
- Maximum Towing Capacity: Do not exceed the tow vehicle's maximum capacity.
- Gross Vehicle Weight Rating (GVWR): 1,600 lbs.
- Recommended Tow Vehicle Engine Size: 350 cc or larger with four-wheel drive.
- Tire Pressure: 3 - 5 psi (after re-seating bead).
- Electrical System:
- 6-prong connector for trailer-to-tow-vehicle connection.
- 4-pole wire connection for brake controller.
- Black wire with 30 amp fuse for power.
- Running lights (yellow wire) and stop lights (brown wire).
- Electric actuator for dump bed.
- Optional wireless remote dump system.
- Brake System: Electronic braking system (standard on dual axle Workman XL only) with a brake controller allowing adjustment of time delay and power intensity. Manual brake shoe adjustment is also possible.
- Hitch: Requires a 2" ball hitch.
Usage Features
- Dump Bed: The trailer features a dump bed operated by an electric actuator, allowing for easy unloading of materials. The actuator's piston end has a limit switch to prevent bottoming out.
- Tailgate Positions: The tailgate offers four positions:
- Closed Tailgate (all 4 pins connected)
- Open Bed (all 4 pins removed)
- Dump Position (top 2 pins connected, bottom two released)
- Fold Down Tailgate (top 2 pins released, bottom two connected, similar to a pickup truck tailgate)
- Brake Controller: Allows operators to adjust the time delay and power intensity of the trailer brakes, enhancing control and safety. Red indicator lights on the controller show the applied stopping power.
- Rocker Switch: Included for mounting on the tow vehicle handlebar, controlling the running lights and stop lights.
- Off-Road Use: The trailer is designed exclusively for off-road use and should not be towed on highways or public thoroughfares.
- Load Distribution: Emphasizes proper distribution of loads front-to-rear, side-to-side, and maintaining a low center of gravity to ensure stability and prevent tire overload.
- Optional Accessories:
- Wiring harness extenders (6ft 3-prong and 4ft 6-pole) for longer tow vehicles.
- Wireless Remote Dump System with 2 key fobs for convenient bed operation.
- Stake Pockets (SPSPE1565) for building custom side boards (for 1x4s).
- D-Ring w/hardware (P/N 1710) for additional tie-down points.
- Gas Can Mounting Bracket w/hardware (P/N 1560).
- Trailer Side Panels (P/N 1814-13).
- Workman Trailer Tool Box w/hardware (P/N ABI-WKM-TLBX).
- Spare Tire and Rim (P/N A1350).
- Spare Tire Mounting Kit (P/N STK1795).
Maintenance Features
- Wheels and Hubs: Bearings in the idler axle hubs require greasing every 12 months and before long periods of storage, using a multipurpose grease. Grease zerks are located on the back side of each hub.
- Bed Rest Pivot Bushings: Bushings in each strut to pivot the bed rest frame should be greased monthly and before long periods of storage, using a multipurpose grease. Grease zerks are located on both struts.
- Ball Hitch: Requires spray lithium grease as needed.
- Tires: Weekly inspection of tire pressure is recommended. Maintain 3-5 psi. Replace cracked or damaged tires.
- Lug Nuts: Check tightness on a new trailer and after wheel remounting (first 10, 25, and 50 miles of use), and before each subsequent use.
- Tail/Brake Lights: Regular checks for proper functioning are necessary. Replace burned-out bulbs as needed.
- Electric Brakes: (If applicable) Check for proper functioning by operating the brake controller on the tow vehicle before each use. Repair brakes if not functioning properly.
- Trailer Cleaning: Routine cleaning with mild dish soap and water is recommended. If used for hauling manure, clean after every use and do not store manure in the trailer bed.
- Brake Shoe Manual Adjustments: Over time, brake shoes may require manual adjustment. This involves removing a plastic cap from the brake hub and using a brake spoon or screwdriver to spin the adjuster teeth to expand or contract the brake pads.
- Safety Precautions: The manual emphasizes regular safety checks, proper storage, and adherence to operating instructions to prevent accidents and ensure longevity of the equipment. This includes securing the implement with support blocks when stored and ensuring all guards and shields are in place during operation.
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