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ActronAir CAY500T User Manual

ActronAir CAY500T
92 pages
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IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.
Split Tri-Capacity
Installation and Commissioning Guide
INDOOR UNITS
LOW PROFILE
ELY500T
ELY620T
ELY700T
INDOOR UNITS
STANDARD PROFILE
EVY500T
EVY620T
EVY700T
OUTDOOR UNITS
CAY500T
CAY620T
CAY700T

Table of Contents

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ActronAir CAY500T Specifications

General IconGeneral
BrandActronAir
ModelCAY500T
CategoryAir Handlers
LanguageEnglish

Summary

01. INTRODUCTION

01.01. Product Inspections

Inspect unit, components, accessories for damage. Check nameplate for details.

01.02. Codes, Regulations and Standards

Installer ensures compliance with local codes, regulations, and wiring standards.

02. GENERAL INFORMATION

03. SAFETY PRECAUTION

04. INSTALLATION INFORMATION

05. UNIT MOUNTING AND LOCATION

06. COMPONENTS OVERVIEW

06.01. Outdoor Unit

Detailed diagram and labels for the outdoor unit components.

06.02. Indoor Unit - Standard Profile

Diagram and labels for the standard profile indoor unit components.

06.03. Indoor Unit - Low Profile

Diagram and labels for the low profile indoor unit components.

07. OUTDOOR DIMENSIONS

07.01. CAY500T Unit Dimension

Detailed dimensions, weights, and service access areas for the CAY500T outdoor unit.

07.02. CAY620T - CAY700T Unit Dimension

Detailed dimensions, weights, and service access areas for CAY620T/CAY700T outdoor units.

07.03. Outdoor Base Dimension

Provides base dimensions for CAY500T, CAY620T, and CAY700T outdoor units.

08. INDOOR DIMENSIONS

08.01. EVY500T Unit Dimension

Detailed dimensions, weights, and service access areas for the EVY500T indoor unit.

08.02. EVY620T - EVY700T Unit Dimension

Detailed dimensions, weights, and service access areas for EVY620T/EVY700T indoor units.

08.03. ELY500T Unit Dimension

Detailed dimensions, weights, and service access areas for the ELY500T indoor unit.

08.04. ELY620T - ELY700T Unit Dimension

Detailed dimensions, weights, and service access areas for ELY620T/ELY700T indoor units.

09. UNIT LIFTING PROCEDURE

09.01. Crane Lifting Method

Procedure for safely lifting the unit using a crane, including required equipment.

09.02. Fork Lift Method

Procedure for safely lifting the unit using a forklift, with illustrations for placement.

10. CONDENSATE AND SAFETY TRAY DRAINAGE INSTRUCTIONS

11. BANKING OF OUTDOOR UNITS

11.01. End-To-End Configuration

Illustrates minimum clearances for end-to-end outdoor unit arrangements.

11.02. Cluster Configuration

Illustrates minimum clearances for clustered outdoor unit arrangements.

11.03. Side-By-Side Configuration

Illustrates minimum clearances for side-by-side outdoor unit arrangements.

12. LAYOUT - OUTDOOR UNIT CONTROL BOX

12.01. Standard Model

Diagram showing the layout of components in the standard outdoor unit control box.

12.02. Standard Model with Optional 3-Phase Protection Relay

Diagram showing control box layout with an optional 3-phase protection relay.

12.03. Standard Model with Optional 3-Phase Soft Starters

Diagram showing control box layout with optional 3-phase soft starters.

12.04. With Optional EC Outdoor Fans

Diagram of control box layout for units with optional EC outdoor fans.

12.05. With Optional EC Outdoor Fans and 3-Phase Protection Relay

Diagram of control box layout with EC fans and 3-phase protection relay.

12.06. With Optional EC Outdoor Fans and 3-Phase Soft Starters

Diagram of control box layout for units with EC fans and soft starters.

12.07. Indoor Unit Control Box - Standard Models

Diagram of the indoor unit control box layout.

13. UNIT PREPARATION

13.01. Outdoor Unit - Interconnecting Pipes Installation

Procedures for removing access panels and installing interconnecting pipes.

13.02. Compressor Shipping Blocks Removal

Steps for removing shipping blocks from compressors and securing them.

13.03. Electrical Mains

Details on connecting electrical mains and re-installing access panels.

14. PIPING

14.01. Piping Connection

Notes on R-410A refrigerant, cleanliness, brazing, evacuation, and pipe sizing.

14.02. Example Total Equivalent Field Pipe Length Calculations

Illustrations showing how to calculate total equivalent field pipe length.

14.03. Pipe Installation

Precautions for brazing, including using nitrogen, and details on refrigerant piping.

15. ELECTRICAL

15.01. Split Unit Electrical Connection

Diagram for split unit electrical connections and table for breaker/cable sizes.

15.02. Maximum Cable Lengths

Table and diagram showing maximum allowable cable lengths for various connections.

15.03. BMS Control Wiring Procedures

Instructions for wiring BMS communication kits and notes on BACnet cards.

15.04. Return Air - Outside Air - Spill Air Control Wiring Procedures

Wiring diagram for connecting outside air, return air, and spill air dampers.

15.05. Demand Response Management

Connection diagram and modes for demand response management (DRM).

16. CONTROL MENU

16.01. Menu Navigation

Explains how to navigate the control interface menus and displays.

16.02. Service Password

Details the password required to access service settings and change it.

17. MENU TREE

17.01. Main / Status Menu

Outlines the main menu structure and available status information.

17.02. Service Menu

18. EXTERNAL INPUT OPERATION

18.01. Unit ON/OFF Configuration

Explains how to configure the unit's ON/OFF function via wiring or settings.

18.02. EC Indoor Fan Commissioning

Details commissioning procedures for EC indoor fans via control interface.

18.03. Compressor Configuration

18.03.01. Compressors 24VAC External Control Mode

Explains the default 24VAC input configuration for compressor control.

18.03.02. Compressors 0-10VDC External Control Mode

Details the 0-10VDC input configuration for compressor control and required settings.

19. INTERNAL SENSOR OPERATION

19.01. Unit ON/OFF Configuration

Details three options for configuring the unit's ON/OFF status.

19.02. Indoor Fan Configuration

Procedures for configuring indoor fan settings and speed via control interface.

20. SETTING UP BMS (REMOTE DEMAND) OPTIONAL

21. SETTING ECONOMY CYCLE OPERATION

21.01. Setting Economy Cycle Type

Explains how to set the economy cycle type via the control interface.

22. ROOM AIR TEMPERATURE SENSOR INSTALLATION

22.01. Room Air Temperature Sensor Wired to Indoor Unit

Details the default installation of the room air temperature sensor in the indoor unit.

22.02. Room Air Temperature Sensor Wired to Outdoor Unit

Procedures for relocating the room air temperature sensor to the outdoor unit.

23. ROOM AIR TEMPERATURE SETUP IN CONTROL INTERFACE

23.01. Indoor / Outdoor Setup

Steps to configure the control interface for indoor or outdoor room air temperature sensor location.

23.02. Averaging Four Room Air Temperature Sensors (Optional)

Information on using additional sensors for averaging room temperature readings.

23.03. Room Temperature Sensor Adjustment Instructions

Guidance on calibrating the room air temperature sensor.

23.04. Specifications - Sensor Lead Wire

Details specifications for sensor lead wires, including distance and gauge.

24. AFTER HOURS LOGIC WITH TIMECLOCK (SCHEDULER)

24.01. After Hours wiring to outdoor unit

Wiring instructions for the "After Hours" button to the outdoor unit for two options.

24.02. Operational Logic

Explains the operational logic for the "After Hours" function when the scheduler is enabled.

25. ENABLE / DISABLE AIR FILTER ALARM

26. EXTERNAL INPUT WIRING DIAGRAMS

26.01. 24VAC Relay Output Compressors and Indoor Fans

Wiring diagram for 24VAC relay output for compressors and indoor fans.

26.02. 0-10 Analogue Output Compressor and 24VAC Relay Output Indoor Fans

Wiring diagram for 0-10V analogue output for compressors and 24VAC relay output for indoor fans.

26.03. 24VAC Relay Output Compressor and 0-10 Analogue Output Indoor Fans

Wiring diagram for 24VAC relay output compressors and 0-10V analogue output indoor fans.

26.04. Wiring Diagram 0-10 Analogue Output Compressors and Indoor Fans

Wiring diagram for 0-10V analogue output compressors and 24VAC relay output indoor fans.

27. FAN PERFORMANCE DATA AND CURVE

28. REFRIGERANT CHARGING

28.01. Charging Method 1: Subcooling and Superheat

Details methods for charging refrigerant, including subcooling and superheat.

28.02. Charging Method 2: Cooling Charging Curve

Procedure for charging refrigerant using a cooling charging curve.

28.03. Thermal Expansion Valve (TXV) Adjustment

Procedures for adjusting the Thermal Expansion Valve (TXV) for superheat.

29. FAULT DISPLAY CODES

29.01. Control Fault Code Displays

Lists control fault codes, their types, alarm conditions, and reset conditions.

29.02. Soft Starter Display Codes

Displays operational modes and fault indications for soft starters.

29.03. Indoor Board Fault Code Displays

Lists fault codes for the indoor control board (CIB).

30. MAINTENANCE

31. MAINTENANCE FREQUENCY CHECKLIST

32. SENSOR DETAIL

33. START-UP AND COMMISSIONING REPORT

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