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ACV HeatMaster 25 TC - User Manual

ACV HeatMaster 25 TC
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A1003129 - 664Y6900 • C
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INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
for the Installer and the User
25 - 35 - 45 - 70 - 85 - 120 TC
HeatMaster

Table of Contents

Other manuals for ACV HeatMaster 25 TC

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Summary

General Recommendations and Safety Instructions

Safety Recommendations

Essential safety advice for appliance operation and installation.

General Remarks

Information on model availability and manufacturer's rights.

Gas Leak Detection

Immediate actions to take if gas is detected.

General Safety Precautions

Precautions regarding flammable products, children, and supervision.

User Operational Guidance

End-user setup limitations and references to installer's handbook.

Users Guide: Symbols and Identification

Meaning of Symbols

Explanation of symbols used on packaging, appliance, and in manual.

Boiler Marking Identification

Information on the appliance's rating plate for warranty claims.

Users Guide: Control Panel and Operation

Control Panel and Display Overview

Description of the ACVMax control panel, buttons, and display functions.

ACVMAX Display Icons

Explanation of key icons displayed on the ACVMAX interface.

Home Screen Information

Details on information displayed on the boiler's home screen.

Stand-by and Lockout Screens

Description of the stand-by and lockout screens and their meanings.

Status Message Reference

List and descriptions of all possible status messages displayed by the boiler.

Regular Checks and Troubleshooting

Routine checks, common faults, and their solutions.

Boiler Setup Guide

Instructions for initial boiler setup using the EZ function.

Heating Setup (No Outdoor Sensor)

Guide for configuring heating settings without an outdoor sensor.

Heating Setup (With Outdoor Sensor)

Guide for configuring heating settings with an outdoor sensor.

DHW Setup Configuration

Guide for configuring domestic hot water (DHW) demand and settings.

EZ Setup Reset and Display Options

Procedure to reset EZ settings and select display language/units.

CH;DHW Operation and Boiler Information

Enabling/disabling circuits and viewing real-time boiler status.

Lockout History

Reviewing past lockout events and their details.

Appliance Description and Components

HeatMaster Model Overview

Introduction to the HeatMaster TC series and specific model details.

HeatMaster 25-35-45 TC Components

Diagram and list of components for the 25-35-45 TC models.

HeatMaster 70-85-120 TC Components

Diagram and list of components for the 70-85-120 TC models.

Rear Connections Diagram

Illustration and labeling of the boiler's rear connections.

Technical Characteristics: Dimensions and Gas

Boiler Dimensions

Table detailing physical dimensions for all HeatMaster models.

Installation Clearances

Required space around the boiler for safe installation and ventilation.

Gas Category Compatibility

Table mapping gas types and country codes to boiler compatibility.

Technical Characteristics: Combustion and Chimney

Combustion Performance Data

Detailed combustion characteristics, including gas flow and efficiency.

Chimney Connection Specifications

Data for flue pipe connections, including sizes and pressure drops.

Flue Pipe Connection Type Explanations

Descriptions of various flue pipe connection types (e.g., C13, C33).

Flue Pressure Drop Calculation

Methodology and examples for calculating flue pressure drop.

Cascade Flue Pipe Length Calculation

Guidelines for determining maximum flue pipe lengths in cascade systems.

Technical Characteristics: Electrical and Hydraulic

Electrical Characteristics (25-35-45 TC)

Electrical specifications and wiring for the 25-35-45 TC models.

Cable Routing Diagram

Illustration of internal cable routing for low and high voltage wiring.

ACV Max Wiring Diagram

Detailed electrical wiring diagram for the ACV Max control unit.

Electrical Characteristics (70-85 TC)

Electrical specifications and wiring for the 70-85 TC models.

Electrical Characteristics (120 TC)

Electrical specifications and wiring for the 120 TC model.

DHW Performance Data

Specifications for domestic hot water performance at various temperatures.

Hydraulic Pressure Drop Curves

Graphs illustrating pressure drop versus water flow rate.

Maximum Operating Conditions

Details on maximum service pressure and operating temperatures.

Technical Characteristics: System Water and UK Guidance

Corrosion and Scaling Prevention

Recommendations for maintaining water quality to prevent system damage.

UK G3 Safety Valve Discharge Guidance

UK specific regulations for safety valve discharge pipe installation.

Discharge Pipe Sizing Example

Worked example demonstrating how to size discharge pipes.

Discharge Pipe Sizing Table

Table for sizing copper discharge pipes based on valve outlet.

Installation Procedures

Installation Safety Instructions

Crucial safety guidelines for boiler installation procedures.

Correct Operation Recommendations

Key operational recommendations for a correct installation.

Material and Environmental Safety

Safety advice on materials, ventilation, and corrosive products.

Electrical Safety for Installation

Essential guidelines for safe electrical connections during installation.

Package Contents Checklist

List of all items included in the boiler packaging.

Required Installation Tools

List of necessary tools for the installation process.

Boiler Preparation Steps

Procedures for preparing the boiler prior to final placement.

Hydraulic and DHW Connections

Diagrams and descriptions for hydraulic and DHW connections.

Heating Connection Diagrams

Illustrations for high and low temperature heating circuit connections.

Optional Heating Circuit Accessories

Details on accessories for enhancing heating circuit control.

Front and Top Panel Removal;Installation

Procedure for removing and reinstalling the boiler's front and top panels.

Gas Connection Procedure

Guidelines and steps for safely connecting the gas supply.

Propane Conversion Procedure

Instructions for converting the boiler from natural gas to propane.

Configuration and System Set-Up

Basic High-Temperature Heating Setup

Example configuration for high-temp heating with thermostat and outdoor sensor.

Basic Heating System Block Diagram

Schematic illustration of a typical heating system setup.

Cascade Configuration via EBV Controller

Procedure for setting up cascade systems using the EBV controller.

Starting Up Procedures

Start-up Safety Instructions

Critical safety precautions before initiating boiler start-up.

Start-up Tools and Checks

Required tools and essential checks before starting the boiler.

System Filling Procedure

Step-by-step guide for filling the DHW and heating circuits.

Boiler Start-up Procedure

Detailed steps for safely starting and operating the boiler.

Burner Checking and Adjustment

Procedure for verifying and adjusting burner combustion parameters.

Maintenance Procedures

Boiler Maintenance Safety and Tools

Safety guidelines, required tools, and shutdown procedures for maintenance.

Periodic Maintenance Tasks

Schedule and description of routine maintenance tasks for boilers.

Boiler Draining Procedure

Steps for safely draining the DHW tank and heating circuit.

Burner Electrode Servicing

Procedure for removal, check, and installation of the burner electrode.

Burner Removal and Installation

Detailed instructions for removing and reinstalling the burner assembly.

Component Torque Values

Table specifying recommended torque values for component assembly.

Heat Exchanger Cleaning

Procedure for cleaning the internal heat exchanger.

Post-Maintenance Restart

Steps for safely restarting the boiler after maintenance completion.

Locking Codes and Fault Resolution

Fault Code Reference (Page 49)

Table of fault codes E01-E21 with descriptions and solutions.

Fault Code Reference (Page 50)

Table of fault codes E25-E77 with descriptions and solutions.

Fault Code Reference (Page 51)

Table of fault codes E79-E99 with descriptions and solutions.

Service Log

Declaration of Conformity

Product Fiche

Summary

General Recommendations and Safety Instructions

Safety Recommendations

Essential safety advice for appliance operation and installation.

General Remarks

Information on model availability and manufacturer's rights.

Gas Leak Detection

Immediate actions to take if gas is detected.

General Safety Precautions

Precautions regarding flammable products, children, and supervision.

User Operational Guidance

End-user setup limitations and references to installer's handbook.

Users Guide: Symbols and Identification

Meaning of Symbols

Explanation of symbols used on packaging, appliance, and in manual.

Boiler Marking Identification

Information on the appliance's rating plate for warranty claims.

Users Guide: Control Panel and Operation

Control Panel and Display Overview

Description of the ACVMax control panel, buttons, and display functions.

ACVMAX Display Icons

Explanation of key icons displayed on the ACVMAX interface.

Home Screen Information

Details on information displayed on the boiler's home screen.

Stand-by and Lockout Screens

Description of the stand-by and lockout screens and their meanings.

Status Message Reference

List and descriptions of all possible status messages displayed by the boiler.

Regular Checks and Troubleshooting

Routine checks, common faults, and their solutions.

Boiler Setup Guide

Instructions for initial boiler setup using the EZ function.

Heating Setup (No Outdoor Sensor)

Guide for configuring heating settings without an outdoor sensor.

Heating Setup (With Outdoor Sensor)

Guide for configuring heating settings with an outdoor sensor.

DHW Setup Configuration

Guide for configuring domestic hot water (DHW) demand and settings.

EZ Setup Reset and Display Options

Procedure to reset EZ settings and select display language/units.

CH;DHW Operation and Boiler Information

Enabling/disabling circuits and viewing real-time boiler status.

Lockout History

Reviewing past lockout events and their details.

Appliance Description and Components

HeatMaster Model Overview

Introduction to the HeatMaster TC series and specific model details.

HeatMaster 25-35-45 TC Components

Diagram and list of components for the 25-35-45 TC models.

HeatMaster 70-85-120 TC Components

Diagram and list of components for the 70-85-120 TC models.

Rear Connections Diagram

Illustration and labeling of the boiler's rear connections.

Technical Characteristics: Dimensions and Gas

Boiler Dimensions

Table detailing physical dimensions for all HeatMaster models.

Installation Clearances

Required space around the boiler for safe installation and ventilation.

Gas Category Compatibility

Table mapping gas types and country codes to boiler compatibility.

Technical Characteristics: Combustion and Chimney

Combustion Performance Data

Detailed combustion characteristics, including gas flow and efficiency.

Chimney Connection Specifications

Data for flue pipe connections, including sizes and pressure drops.

Flue Pipe Connection Type Explanations

Descriptions of various flue pipe connection types (e.g., C13, C33).

Flue Pressure Drop Calculation

Methodology and examples for calculating flue pressure drop.

Cascade Flue Pipe Length Calculation

Guidelines for determining maximum flue pipe lengths in cascade systems.

Technical Characteristics: Electrical and Hydraulic

Electrical Characteristics (25-35-45 TC)

Electrical specifications and wiring for the 25-35-45 TC models.

Cable Routing Diagram

Illustration of internal cable routing for low and high voltage wiring.

ACV Max Wiring Diagram

Detailed electrical wiring diagram for the ACV Max control unit.

Electrical Characteristics (70-85 TC)

Electrical specifications and wiring for the 70-85 TC models.

Electrical Characteristics (120 TC)

Electrical specifications and wiring for the 120 TC model.

DHW Performance Data

Specifications for domestic hot water performance at various temperatures.

Hydraulic Pressure Drop Curves

Graphs illustrating pressure drop versus water flow rate.

Maximum Operating Conditions

Details on maximum service pressure and operating temperatures.

Technical Characteristics: System Water and UK Guidance

Corrosion and Scaling Prevention

Recommendations for maintaining water quality to prevent system damage.

UK G3 Safety Valve Discharge Guidance

UK specific regulations for safety valve discharge pipe installation.

Discharge Pipe Sizing Example

Worked example demonstrating how to size discharge pipes.

Discharge Pipe Sizing Table

Table for sizing copper discharge pipes based on valve outlet.

Installation Procedures

Installation Safety Instructions

Crucial safety guidelines for boiler installation procedures.

Correct Operation Recommendations

Key operational recommendations for a correct installation.

Material and Environmental Safety

Safety advice on materials, ventilation, and corrosive products.

Electrical Safety for Installation

Essential guidelines for safe electrical connections during installation.

Package Contents Checklist

List of all items included in the boiler packaging.

Required Installation Tools

List of necessary tools for the installation process.

Boiler Preparation Steps

Procedures for preparing the boiler prior to final placement.

Hydraulic and DHW Connections

Diagrams and descriptions for hydraulic and DHW connections.

Heating Connection Diagrams

Illustrations for high and low temperature heating circuit connections.

Optional Heating Circuit Accessories

Details on accessories for enhancing heating circuit control.

Front and Top Panel Removal;Installation

Procedure for removing and reinstalling the boiler's front and top panels.

Gas Connection Procedure

Guidelines and steps for safely connecting the gas supply.

Propane Conversion Procedure

Instructions for converting the boiler from natural gas to propane.

Configuration and System Set-Up

Basic High-Temperature Heating Setup

Example configuration for high-temp heating with thermostat and outdoor sensor.

Basic Heating System Block Diagram

Schematic illustration of a typical heating system setup.

Cascade Configuration via EBV Controller

Procedure for setting up cascade systems using the EBV controller.

Starting Up Procedures

Start-up Safety Instructions

Critical safety precautions before initiating boiler start-up.

Start-up Tools and Checks

Required tools and essential checks before starting the boiler.

System Filling Procedure

Step-by-step guide for filling the DHW and heating circuits.

Boiler Start-up Procedure

Detailed steps for safely starting and operating the boiler.

Burner Checking and Adjustment

Procedure for verifying and adjusting burner combustion parameters.

Maintenance Procedures

Boiler Maintenance Safety and Tools

Safety guidelines, required tools, and shutdown procedures for maintenance.

Periodic Maintenance Tasks

Schedule and description of routine maintenance tasks for boilers.

Boiler Draining Procedure

Steps for safely draining the DHW tank and heating circuit.

Burner Electrode Servicing

Procedure for removal, check, and installation of the burner electrode.

Burner Removal and Installation

Detailed instructions for removing and reinstalling the burner assembly.

Component Torque Values

Table specifying recommended torque values for component assembly.

Heat Exchanger Cleaning

Procedure for cleaning the internal heat exchanger.

Post-Maintenance Restart

Steps for safely restarting the boiler after maintenance completion.

Locking Codes and Fault Resolution

Fault Code Reference (Page 49)

Table of fault codes E01-E21 with descriptions and solutions.

Fault Code Reference (Page 50)

Table of fault codes E25-E77 with descriptions and solutions.

Fault Code Reference (Page 51)

Table of fault codes E79-E99 with descriptions and solutions.

Service Log

Declaration of Conformity

Product Fiche

ACV HeatMaster 25 TC Specifications

General IconGeneral
CategoryBoiler
Maximum Input (Natural Gas)25 kW
Maximum Input (Propane)25 kW
Efficiency95% AFUE
Heat Exchanger MaterialStainless Steel
MountingWall-mounted
Heating Capacity25 kW
Max Working Pressure3 bar
Ignition TypeElectronic Ignition
Flue Diameter80/125 mm
Fuel TypeNatural Gas, Propane

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