ADB Safegate CRE 2.5 - User Manual

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A.07.370e Edition 2.0

Installation Manual

Constant Current Regulator

Type CRE

Main Page

Table of Contents3
About this Manual7
How to Work with the Manual7
Record of Changes7
Icons Used in the Manual7
Abbreviations and Terms8
Safety9
Use9
Safety Symbols9
Signs on the Equipment10
Skilled Personnel10
Liability11
Installation11
Operation12
Use of the Optional Circuit Selector Cabinet12
Action in the Event of an Equipment Malfunction12
Maintenance and Repair12
CE Certification13
Guarantee13
Description15
Series Circuit System Overview15
Intended Use15
Working Principle16
Lay-Out of the Equipment Cabinet17
Outside - Stackable Cabinet 2.5 Kva17
Inside - Stackable Cabinet 2.5 Kva18
Outside - Small Cabinet: 2.5 to 15 Kva19
Inside - Small Cabinet: 2.5 to 15 Kva20
Outside - Small Cabinet: 2.5 to 15 Kva with CS (Option CS)21
Inside - Small Cabinet: 2.5 to 15 Kva with CS (Option CS)22
Outside - Big Cabinet 20 to 30 Kva23
Inside - Big Cabinet 20 to 30 Kva24
Outside - Big Cabinet: 20 to 30 Kva with CS (Option CS)25
10Inside - Big Cabinet: 20 to 30 Kva with CS (Option CS)26
Components27
Line Input27
Input Filter29
IGBT Power Bridge30
Hall Sensor, Big Cabinet32
Output Filter32
Main Transformer, All Cabinets33
Output Measure PCB (EPS422), All Cabinets33
Power Output33
CPU PCB (EPS479), All Cabinets34
10Remote Control PCB (EPS495), All Cabinets34
Power Supply PCB (EPS480), All Cabinets34
12Lamp Fault Detection (LFD)35
13Earth Fault Detection (EFD)35
Options35
Remote Control35
Ethernet PCB (EPS542), All Cabinets35
Circuit Selector (CS)36
Lightning Arrestors (Option CS)36
Interface PCB (PCB1702) (Option CS)36
CS PCB (PCB1619) (Option CS)36
HMI sin PCB (PCB1703) (Option CS)37
Remote Control sin PCB (PCB1694) (Option CS)37
CS Relay (Option CS)37
10Current Sensor (Option CS)38
Series Connector Box (SCB), All Cabinets38
12Series Cutout (SCO), All Cabinets38
13Rolling Castors39
Hmi39
HMI of an Equipment with CS (Option CS)39
Nameplate40
Inspection and Transport41
Inspect Equipment on Delivery41
How to Transport the Crate41
Unpack at Installation Area41
Transport the Unpacked Equipment42
Transport the Equipment with Lifting Lugs42
Transport - Small and Big Cabinet with Wheels43
Pre-Installation45
How to Pre-Install - General Procedure45
Prepare Substation45
Procedure45
Substation Specifications46
Provide Heat Dissipation47
Ventilation47
External Fuse47
Circuit Breakers47
Disconnection Devices48
Prepare Lightning Protection48
Install Power Supply48
Plan Cables and Lay-Out of Cables48
Procedure48
Plan the Cable Slack, Stackable Cabinet48
Plan the Cable Slack, Big and Small Cabinet48
Plan the Cable Slack, Big and Small Cabinet (Option CS)49
Power Supply Cables and Earthing Cables49
Plan Cables to the Remote Control Interface49
Cables for Series Circuit50
Installation51
Main Installation Procedure51
Check Pre-Installation51
Required Tools and Equipment51
Required Safety Items51
Required Meters52
Required Tools52
Required Cables52
Inspection52
Switch off the Power Supply52
Remove Lower Rear Panel, Big and Small Cabinet53
Install Additional Earthing, Stackable Cabinet54
Install Additional Earthing, Big and Small Cabinet54
Connect Power Input Supply, Stackable Cabinet55
Connect Power Input Supply, Big and Small Cabinet56
Connect Power Input Supply, Big and Small Cabinet with CS (Option)57
Connect Output to Series Circuit58
1Connect Output to Series Circuit with SCB58
2Connect Output to Series Circuit with SCO59
3Connect Output to Series Circuit (Option CS)61
Connect Remote Control Cables62
1Connect Multiwire or J-Bus (Option)62
2Connect Ethernet Cable(S) (Option)63
3Connect the Multiwire Cables to the Interface PCB (PCB1702) (Option CS)63
Install Lower Rear Panel63
Technical Data65
Specifications65
Applicable Standards66
Electromagnetic Compatibility (EMC)66
Ambient Conditions67
Dimensions and Mass68
Substation Layout70
Substation Layout, Stackable Cabinet70
Substation Layout, Big and Small Cabinets71
Protection Devices71
Remote Control PCB (EPS495)73
Printed Circuit Board (PCB)73
Jumper Settings73
Multiwire / J-Bus Connection Scheme75
Interface PCB (PCB1702) (Option CS)80

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ADB Safegate CRE 2.5 Specifications

General

Brand	ADB Safegate
Model	CRE 2.5
Category	Controller
Language	English

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