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ADB Safegate IDM 8000 - User Manual

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IDM 8000
CCR
User Manual
UM_IDM-8000, Rev. 1.7, 2021/05/06

Table of Contents

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Summary

A.0 Disclaimer; Standard Warranty

CE Certification

Product compliance with essential safety and hygiene requirements.

ETL Certification

Product compliance with safety and FAA Airfield regulations.

Product Guarantees

Details on guarantees for standard and FAA certified products.

Liability

Equipment Use Warnings

Warnings regarding improper use and unintended actions of the equipment.

1.0 Safety

Safety Messages and Icons

General safety instructions, hazard icons, and personnel requirements.

1.1.1 Introduction to Safety

1.1.2 Intended Use

1.1.3 Material Handling Precautions

Storage

Guidelines for proper storage of the equipment.

Heavy Equipment

Safety precautions for moving heavy equipment.

1.1.5 Operation Safety

1.1.6 Maintenance Safety

1.1.7 Material Handling Precautions, ESD

1.1.8 Arc Flash and Electric Shock Hazard

2.0 About this Manual

Importance of Reading

Emphasizes the importance of reading the document before starting work.

3.0 Introduction

General Information

Introduction to IDM 8000, AFL-circuits, design guidelines, and specifications.

3.2 CCR Technical Data

Input Voltage and Frequency

Specifies input voltage and frequency ranges for the CCR.

Efficiency and Power Factor

Details the efficiency and power factor performance of the CCR.

Environmental Conditions

Lists environmental operating and storage conditions for the CCR.

Output Current (I2)

Specifies the output current and accuracy under various conditions.

CCR Standard Sizes and Output Voltages

Table of CCR sizes, output voltages, and dielectric test values.

3.2.6 Protective Functions

3.2.7 Monitoring Functions

3.2.8 Display Functions

3.2.9 Remote Control Interfaces

3.3 CCR Functional Components

General

Overview of CCR functional units and accessibility.

3.3.2 Power Circuit

3.3.3 Main Transformer, Efficiency and Power Factor

3.3.4 High Voltage Circuit

3.3.5 Control Unit

3.3.6 Serial Control Interface

3.3.7 Parallel Control Interface

4.0 User Interface

Control Functions

Operation switches for control and brilliancy step control.

4.1.2 Circuit Selector Control via Display unit

4.1.3 Led Indicators

4.2 Display Unit

4.2.1 Display Interface Main Menu Structure

4.2.2 Set Menu Structure

Calibrating Functions

Functions related to calibration procedures.

Protective Functions

Functions related to protection and tripping mechanisms.

Setting Functions

Functions related to system configuration and settings.

4.2.3 Commonly Used Symbols

4.3 View Functions

4.4 Calibration Functions

Output Current I2 and Voltage U2 Calibration

Procedure for calibrating output current and voltage.

4.4.2 Input Voltage U1 Calibration

4.4.3 Lamp Fault and VA-Drop Calibration

4.4.4 Earth Fault Calibration

4.5 Protective Functions

Reset Mode Definitions

Defines how operated protections can be reset (L, L+R, A).

Open Circuit Protection

Protects personnel by tripping the CCR after a delay on open circuit.

4.5.2 Over Current Protection

4.5.3 Over Current Protection, Fast Reset

4.5.4 Input Voltage Protection

4.5.5 Input Frequency and Temperature Protection

4.6 Setting Functions

4.6.1 Output Current Step Setting

4.6.2 Lamp Fault Setting

4.6.3 Earth Fault Setting

4.6.4 VA-Drop Setting

4.6.5 Current Fault Setting

4.6.6 Time and Date Setting

4.6.7 Hardware System Settings

4.6.8 System Settings

4.6.9 Remote Control Settings

4.6.10 Circuit Selector Minimum Current Setting

4.6.11 LCD Contrast Setting

4.6.12 Language Setting

5.0 Installation

General Installation Considerations

Includes air conditioning and transportation/unpacking/storage guidance.

5.1.3 Moving and Handling the CCR at Site

5.1.4 Installation Requirements

Fast Path Requirements

Ensures CCR is installed in a well-ventilated environment with sufficient clearances.

5.2 Mechanical Installation

5.3 Electrical Installation

5.3.1 Mains Connection

5.3.2 AFL-Circuit Connection

5.3.3 Serial Remote Control Connection

5.3.4 Parallel Remote Control Connection

5.4 Load Matching

5.5 Commissioning Procedure

System Settings and Time

Clearing counters, setting system parameters, time, date, and remote control.

Local Controls and Calibration

Checking local controls, calibration, and tapping.

Protective Functions and Monitoring

Testing protective functions, monitoring, and fault settings.

Remote Control Function and Reporting

Testing remote control and filling commissioning reports.

6.0 Maintenance

Maintenance Work Content

Details visual, functional, and calibration maintenance tasks.

Standard of Maintenance Work

Personnel qualifications and standards for maintenance.

Cycle of Maintenance Work

Recommended maintenance periodicity based on environment.

6.4 Tools

7.0 Troubleshooting

CCR Does Not Start

Steps to diagnose and resolve issues when the CCR fails to start.

7.2 CCR Trips

7.3 Incorrect Performance of the CCR

Appendix A: Profibus DP Connection

Bus Cabling

Details Profibus DP bus cabling requirements and warnings.

Bus Connectors

Describes the D9 female connector and fieldbus connectors.

Bus Termination

Explains Profibus DP bus termination methods and warnings.

Addressing

Explains unique address setting for each fieldbus card.

Status LED Information

Details the status LED indicators on the Profibus DP interface.

Appendix B: Modbus TCP Connection

Cabling

Describes the Ethernet connection cable for Modbus TCP.

Connector

Details the RJ45 female connector on the card front plate.

Termination

States that no termination is required for Modbus TCP.

Addressing

Explains unique IP address and subnet mask settings.

Status LEDs

Details the status LED indicators for Modbus TCP.

Appendix C: Profibus DP Signal List

Control Bits

Lists control bits, their byte, signal, and remarks for Profibus DP.

Indication Bits

Lists indication bits, their byte, signal, and remarks for Profibus DP.

PROFIBUS DP Configuration Notes

Notes on configuring Profibus DP with GSD files and transmission speed.

Appendix D: Modbus TCP Signal List

Control Bits

Lists control bits, their byte, signal, and remarks for Modbus TCP.

Indication Bits

Lists indication bits, their byte, signal, and remarks for Modbus TCP.

Appendix E: Parallel Control Interface Signal List

D37-M Connector Pin Assignments

Lists pin assignments for parallel interface controls and indications.

Appendix K: Components of Electronics

Component ID Mapping

Table mapping component IDs to their descriptions.

Appendix L: CCR Components

CCR Components Diagram and List

Visual representation and list of CCR components with their IDs.

Appendix M: Output Terminals

Slide Switch Terminal (Option)

Details the slide switch terminal, its modes, and restrictions.

M.2 Terminal Taps

M.3 Series Cut Out (SCO)

Appendix J: Spare Part List

Spare Part List Table

Lists CCR spare parts with figure call-out, version, power rating, and ordering code.

Appendix N: SUPPORT

ADB SAFEGATE Technical Support

Contact information and preparation for technical support.

ADB SAFEGATE Website

Information about the ADB SAFEGATE website for resources.

Company Addresses

ADB Safegate IDM 8000 Specifications

General IconGeneral
BrandADB Safegate
ModelIDM 8000
CategoryController
LanguageEnglish

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