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AEC IST5 Series - User Manual

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10-15-20-30-40-60-80-100-120-160-200-300 KVA
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Summary

Safety and Warnings

Warnings and Safety Precautions

Essential warnings for UPS installation and operation, including hazards.

Clearance and Access Requirements

Specifies minimum space needed around the UPS for ventilation and service access.

Storage Guidelines

Instructions for proper storage of the UPS before installation to prevent damage.

Shipment Information

Guidelines for safely transporting the UPS unit, including handling precautions.

Product Description

General View of UPS Units

Overview of different UPS models with visual representations and dimensions.

Front View Details

Detailed identification of components on the front panel for 10-40KVA models.

Front Panel View Details

Detailed identification of components on the front panel for 60-300KVA models.

Front Interior View

Detailed view of the internal components accessible from the front.

Side Interior View

Visual inspection of the internal layout from the side of the UPS.

Rear View Details

Identification of rear panel connectors and components for 10-40KVA models.

Electrical Connections Overview

Diagram and explanation of the UPS electrical connection points.

General Information and Topology

Explains the overall operating topology and functional principles of the IST5 series UPS.

Static Transfer Switch Function

Describes how the static transfer switch manages power flow between mains and inverter.

Battery Temperature Regulation

Explains how the UPS monitors and adjusts charging based on battery temperature.

UPS Operation Modes

Lists and briefly describes the different operational modes of the IST5 series UPS.

Normal (Online) Mode

Details the operation when the UPS is powered by AC mains and supplying the load.

Battery (Stored) Mode

Explains UPS operation using battery power during mains failure.

Bypass Mode Operation

Describes how the UPS transfers load to the bypass line under specific conditions.

Automatic Restart Mode

Details the UPS's behavior for automatic restart after mains restoration.

Maintenance Mode Explained

Describes the mode allowing UPS servicing without power interruption to loads.

Battery Management System

Covers charging methods, float charge, and battery health monitoring.

Normal Operation Charging

Explains constant current and float charging techniques for batteries.

Advanced Battery Test Functions

Details auto battery test, deep discharge protection, and low battery warnings.

User Panel Interface

Describes the components and functions of the UPS front panel control interface.

Opening Screen Display

Information shown on the UPS screen when it is first powered on.

Main Menu Screen Navigation

How to access and navigate the main menu options from the opening screen.

Menu Navigation Instructions

Guides on using keys to move through menus and select options.

Password Protected Menus

Explains access to menus requiring a password for security.

Control Menu Functions

Details operations like start, stop, switch to bypass, and battery tests via the control menu.

Status Menu Information

Describes how to view system status for mains, output, battery, and alarms.

Setup Menu Options

Covers settings for date, time, battery installation, screen, and communication.

Logging Menu Access

How to view logged events and detailed information about UPS operations.

Service Menu Access

Information on accessing the service menu, which is password protected.

Installation Procedures

Single Module Installation

Comprehensive guide for installing a single UPS module, including safety and preparation.

Installation Warnings

Critical safety warnings and precautions that must be followed during UPS installation.

Pre-installation Checks

Essential control actions to ensure accurate product operation before installation.

UPS Positioning Guidelines

Recommendations for placing the UPS to ensure optimal performance and cooling.

UPS Positioning Specifics

Details on air intake/exit spots and environmental protection for UPS placement.

External Battery Configuration

Guidelines for setting up external battery cabinets, including safety and ventilation.

Internal Battery Configuration

Details on configuring internal batteries for specific UPS models and fuses.

Cabinet Transportation

Precautions for moving UPS and battery cabinets, emphasizing careful handling.

Mains, Load, and Battery Connections

Instructions on connecting power, loads, and batteries, including distribution board recommendations.

Cable Connections for 10-40 KVA

Specific instructions for making cable connections for 10-40KVA UPS models.

Cable Connections for 60-300 KVA

Specific instructions for making cable connections for 60-300KVA UPS models.

Battery Connections Procedure

Detailed steps for connecting internal and external batteries to the UPS.

Internal Battery Connection

Step-by-step guide for connecting internal batteries within the UPS unit.

External Battery Connection Procedure

Guide for connecting external battery cabinets to the UPS.

Control and Communication Cable Connections

Information on connecting RS232, expansion slots, and parallel ports for various UPS models.

Connections for 10-20 KVA

Details on communication and control connections for 10-20 KVA models.

Connections for 30-40 KVA

Details on communication and control connections for 30-40 KVA models.

Connections for 60-80 KVA

Details on communication and control connections for 60-80 KVA models.

Connections for 100-300 KVA

Details on communication and control connections for 100-300 KVA models.

Parallel Installation

Information on the optional feature to operate UPS units in parallel for redundancy or increased capacity.

Parallel Settings and Configuration

Steps to configure UPS units for parallel operation, including settings and connections.

Parallel Settings for 10-20 KVA

Specific connection and setup procedures for 10-20 KVA models in parallel.

Parallel Settings for 30-40 KVA

Specific connection and setup procedures for 30-40 KVA models in parallel.

Parallel Settings for 60-80 KVA

Specific connection and setup procedures for 60-80 KVA models in parallel.

Parallel Settings for 100-120 KVA

Specific connection and setup procedures for 100-120 KVA models in parallel.

Parallel Connection Procedure

Detailed steps for connecting multiple UPS units in parallel, including checks and electrical connections.

Check Parallel Mode Compatibility

Verifying that all UPS units are compatible for parallel operation (series, firmware).

Device Positioning for Parallel

Guidelines for physically placing UPS units close to each other for parallel connection.

Making Electrical Connections

Step-by-step instructions for wiring multiple UPS units in parallel.

Set Software for Parallel Operation

Configuring the UPS software to establish Master/Slave roles for parallel operation.

Parallel Operation Management

Procedures for starting, switching, and managing UPS units operating in a parallel system.

Parallel System Start-up

Steps to safely initiate and start a parallel UPS system.

Switching to Static Bypass

How to manually or automatically switch parallel units to static bypass mode.

Stopping or Removing a Single UPS

Procedures for safely removing one UPS from a parallel configuration for maintenance.

Stopping All UPS Units

Method for shutting down all UPS units simultaneously in a parallel system.

UPS Operation

Operation Procedures

Detailed guide covering circuit breakers, start-up, modes, shutdown, and communication.

Circuit Breaker Functions

Explanation of the purpose and operation of the four main circuit breakers on the UPS.

First Start-up Sequence

Step-by-step instructions for the initial power-on and startup of the UPS.

UPS Operation Modes Testing

Procedures for testing various UPS operational modes like Online, Battery, and Bypass.

Switching from Online to Battery Mode

How to transition the UPS from normal AC power to battery operation.

Switching from Online to Static Bypass

Procedure for switching the UPS from normal mode to static bypass.

Switching from Static Bypass to Online

How to return the UPS from bypass mode back to normal online operation.

Switching to Maintenance Bypass

Steps for engaging maintenance bypass mode to service the UPS safely.

Performing a Complete Shutdown

Detailed steps for safely powering down the UPS completely.

EPO (Emergency Power OFF) Function

How to use the EPO button to immediately shut down all UPS functions.

RS232 Serial Communication Setup

Instructions for installing and using the RS232 interface for remote monitoring.

Electronic Boards

High Voltage DC to DC SMPS Board

Description and testing instructions for the DC-DC SMPS board.

Main Board and its Functions

Details the main board's role in controlling UPS operations and parameters.

By-pass Board Details

Explains the function of the by-pass board in controlling thyristors and readings.

IGBT Driver Board Information

Describes the IGBT driver board's function in controlling IGBTs for rectifier and inverter units.

Relay Board Functionality

Details the purpose and testing of the relay board.

EPO Board Functionality

Describes the EPO board's function and testing procedures.

Bridge Rectifier Board Testing

Information on testing the bridge rectifier board for functionality.

DC Bus Feeding Board Functionality

Details the DC bus feeding board's role and testing requirements.

Dry Contact Board Installation

Guide for installing the dry contact board and its operational features.

EMI Filter Board Testing

Information on testing the EMI filter board.

PFC Board Testing

Details regarding the Power Factor Correction (PFC) board and its testing.

Secondary Relay Board

Describes a second relay board, potentially for different functions or models.

Software and Firmware Procedures

C2000 Programmer and Software Update

Guide to updating UPS firmware using the C2000 programmer software.

RS335 Dry Contact Installation

Instructions for installing the RS335 Dry Contact module into the UPS.

Operation

Explains the operational aspects of the dry contact module, including relay outputs.

Pin Functionality

Details the function of each I/O pin on the dry contact module.

Dry Contact Functions

Lists default and assignable functions for the dry contact relays.

Connection Examples

Illustrates how output relays can be wired for different control necessities.

Logging and Event Explanations

Explanations of Logging Events

Interpretation of various log events displayed by the UPS for troubleshooting.

AEC IST5 Series Specifications

General IconGeneral
BrandAEC
ModelIST5 Series
CategoryUPS
LanguageEnglish

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