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AERMEC 1251 User Manual

AERMEC 1251
92 pages
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CHILLERS- Technical manual - installation - maintenance
NS
S- Technical
m
manual - installation - mainte
n
a
n
m
R134a
EN
INSPY. 1007. 4138305_03
Aermec adhere to the EUROVENT Certi-
fication program up to 600 kW.
The products concerned appear in the
EUROVENT Certified product guide.

Table of Contents

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AERMEC 1251 Specifications

General IconGeneral
BrandAERMEC
Model1251
CategoryChiller
LanguageEnglish

Summary

1. GENERAL WARNINGS

1.1. CONSERVING THE DOCUMENTATION

Guidelines for preserving and using the technical documentation provided with the unit.

1.2. SAFETY PRECAUTIONS AND INSTALLATION

Essential safety measures and installation requirements for authorized technicians.

2. PRODUCT IDENTIFICATION

PACKAGING LABEL

Label containing crucial product identification data for reference.

TECHNICAL CARD

Technical card located on the right strut side of the unit.

3. DESCRIPTION AND CHOICE OF THE UNIT

3.1. MODELS AVAILABLE

Overview of available models, including 'COOLING ONLY' versions and temperature limits.

3.2. AVAILABLE VERSIONS

Details on the 32 available NS series sizes and configuration options.

3.3. DESCRIPTION AND CHOICE OF THE UNIT

Comprehensive table for selecting unit models based on detailed parameters and codes.

4. COMPONENTS DESCRIPTION

4.1. CHILLER CIRCUIT

Detailed description of the chiller's internal circuit components like compressors and heat exchangers.

4.2. FRAME AND FANS

Description of the unit's structural frame and fan assembly components.

4.3. HYDRAULIC COMPONENTS

Explanation of hydraulic components including pumps, expansion tanks, and safety devices.

4.4. SAFETY AND CONTROL COMPONENTS

Overview of safety switches, pressure transducers, and related control elements.

4.5. ELECTRICAL COMPONENTS

Information on the electrical panel, disconnect switch, keypad, and remote control interface.

4.6. ELECTRONIC REGULATION

Detailed explanation of the electronic regulation system, control cards, network, panel, and features.

5. ACCESSORIES

5.1. ELECTRIC REGULATION ACCESSORIES

Details on accessories related to electric regulation and communication systems.

5.2. ELECTRICAL ACCESSORIES

Description of specific electrical accessories like phase advancers and kits.

5.3. GENERAL ACCESSORIES

Overview of general accessories for protection, noise reduction, and vibration control.

6. TECHNICAL DATA

6.1. TECHNICAL DATA NS 1251 ... 1802

Comprehensive technical specifications for NS models 1251 through 1802.

6.2. TECHNICAL DATA NS 2002 ... 3402

Comprehensive technical specifications for NS models 2002 through 3402.

6.3. TECHNICAL DATA NS 3602 ... 5702

Comprehensive technical specifications for NS models 3602 through 5702.

6.4. TECHNICAL DATA NS 6003 ... 7203

Comprehensive technical specifications for NS models 6003 through 7203.

7. OPERATING LIMITS

7.1. OPERATING LIMITS GRAPH VERSIONS «° and L»

Graph illustrating operating limits for '° and L' versions based on air and water temperatures.

7.2. OPERATING LIMITS GRAPH VERSIONS «A and E» for 5402-5702

Graph showing operating limits for 5402-5702 'A and E' versions based on temperatures.

7.3. DESIGN DATA

Table detailing maximum allowable pressure and temperature limits for cooling.

7.4. OPERATING LIMITS GRAPH VERSIONS «A and E»

Graph illustrating operating limits for 'A and E' versions based on air and water temperatures.

8. CORRECTION FACTORS

8.1. STANDARD VERSION

Graphs providing correction factors (Ca, Cf) for the standard unit version.

8.2. STANDARD VERSION IN SILENCED FORM

Graphs providing correction factors (Ca, Cf) for the standard unit in silenced form.

8.3. HIGH EFFICIENCY VERSION EXCEPT FOR THE SIZES 5402 AND 5702

Correction factor graphs for high efficiency versions, excluding sizes 5402 and 5702.

8.4. HIGH EFFICIENCY VERSION IN SILENCED VERSION EXCEPT FOR THE SIZES 5402 AND 5702

Correction factor graphs for silenced high efficiency versions, excluding sizes 5402 and 5702.

8.5. HIGH EFFICIENCY VERSION EXCEPT FOR THE SIZES 5402 AND 5702

Correction factor graphs for high efficiency versions, excluding sizes 5402 and 5702, with specific temperature ranges.

8.6. HIGH EFFICIENCY VERSION IN SILENCED VERSION EXCEPT FOR THE SIZES 5402 AND 5702

Correction factor graphs for silenced high efficiency versions, excluding sizes 5402 and 5702, with specific temperature ranges.

8.7. FOR AT DIFFERENT FROM THE RATED VALUE

Table of correction factors for cooling capacity and input power at different Δt values.

8.8. FOULING FACTORS

Table providing fouling factors and their corresponding correction factors for performance adjustment.

9. GLYCOL

9.1. HOW TO READ THE GLYCOL CURVES

Guide on interpreting graphs to determine glycol percentage and correction coefficients.

10. TOTAL PRESSURE DROPS

10.1. MINIMUM WATER CONTENT RECOMMENDED

Table recommending minimum water content for various NS models and operating conditions.

11. DESUPERHEATER

11.1. PRESSURE DROPS

Curves detailing pressure drops for desuperheater circuits based on water flow rate.

11.1.1. Corrective factors for water temperatures different than the nominal water temperature

Table of correction factors for desuperheater performance at varying water temperatures.

12. TOTAL RECOVERY

12.1. PRESSURE DROPS

Pressure drop curves for models with total heat recovery.

12.2. PRESSURE DROPS TOTAL RECOVERY

Pressure drop curves for the total heat recovery circuit based on water flow rate.

12.2.1. Corrective factors for water temperatures different than the nominal water temperature

Table of correction factors for total recovery performance at varying water temperatures.

13. PUMPS

13.1. SELECTION OF PUMPS

Guidance on selecting appropriate pumps based on model, water flow rate, and head requirements.

14. SOUND DATA

14.1. SOUND LEVELS AT FULL LOAD STANDARD NS «°»

Table detailing sound power and pressure levels for standard NS units at full load.

14.2. SOUND LEVELS AT FULL LOAD STANDARD NS IN SILENCED VERSION «L»

Table detailing sound levels for standard NS units in silenced version at full load.

14.3. SOUND LEVELS AT FULL LOAD STANDARD NS HIGH EFFICIENCY «А»

Table detailing sound levels for standard NS high efficiency units at full load.

14.4. SOUND LEVELS AT FULL LOAD STANDARD NS HIGH EFFICIENCY IN SILENCED VERSION «E»

Table detailing sound levels for silenced NS high efficiency units at full load.

14.5. SOUND LEVELS AT FULL LOAD STANDARD NS E WITH THE KIT ACCESSORY AK, (L/E)

Table detailing sound levels for silenced NS E units with AK accessory at full load.

15. SAFETY AND CHECK PARAMETER SETTING

CHECK PARAMETERS

Parameter settings for Cold Setting, Antifreeze intervention, Total differential, and Autostart.

16. SAFETY COMPONENTS CALIBRATION

18. POSITIONING

18.1. MINIMUM TECHNICAL SPACES (mm)

Diagrams and specifications for required minimum technical spaces around the unit for maintenance access.

19. DIMENSIONAL TABLES CARPENTRY BY 3780 (mm)

19.1. CARPENTRY BY 3780 (mm)

Dimensional drawings and tables detailing carpentry dimensions for 3780 mm units.

19.1.1. WATER CONNECTIONS: NS 1251-1401 (°/L/A/E)

Diagrams illustrating water connections for NS 1251-1401 models.

19.1.2. WATER CONNECTIONS: ns 1402 - 1602 - 1802 (°/L)

Diagrams illustrating water connections for NS 1402-1602-1802 models.

19.1.3. WATER CONNECTIONS: ns 1601 (A/E)

Diagrams illustrating water connections for NS 1601 A/E models.

19.2. CARPENTRY BY 4770 (mm)

NS 2101 - 2401°°(°/L°°00...PA...PK)

Dimensional data for 4770 mm carpentry units, NS 2101-2401 models.

NS 1801°°(A/E°°00...PA...PK)

Dimensional data for 4770 mm carpentry units, NS 1801 A/E models.

NS 2002 - 2202-2352-2502 °°(°/L°°00...PA...PK)

Dimensional data for 4770 mm carpentry units, NS 2002-2502 models.

NS 1802°°(A/E°°00...PA...PK)

Dimensional data for 4770 mm carpentry units, NS 1802 A/E models.

19.2.1. WATER CONNECTIONS: NS 1801°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS 1801 A/E models.

19.2.2. WATER CONNECTIONS: NS 2101°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 2101 models.

19.2.3. WATER CONNECTIONS: NS 2401°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 2401 models.

19.2.4. WATER CONNECTIONS: NS 2202 - 2352 - 2502 °°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 2202-2502 models.

19.3. CARPENTRY BY 5750 8 FANS (mm)

NS 2652 - 2802 °°(°/L°°00...PA...PK)

Dimensional data for 5750 mm (8 fans) carpentry units, NS 2652-2802 models.

19.4. CARPENTRY BY 5750 10 FANS (mm)

NS 2101-2401-2002-2202-2352-2502-2652 - 2802 °°(A/E°°00...PA...PK)

Dimensional data for 5750 mm (10 fans) carpentry units, NS 2101-2802 A/E models.

19.4.1. DISTRIBUTION OF PERCENTAGE WEIGHTS ON SUPPORTING POINTS FOR THE INSTALLATION OF THE AVX KIT (ACCESSORY)

Table detailing weight distribution percentages for AVX kit installation on supports.

19.4.2. WATER CONNECTIONS: NS4502-4802°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS4502-4802 A/E models.

19.4.3. WATER CONNECTIONS: NS 5002 (A/E°°00...PA...PK)

Diagrams showing water connections for NS 5002 A/E models.

19.5. CARPENTRY BY 7160 (mm) standard electrical box

NS 3002 - 3202 °°(°/L°°00...PA...PK)

Dimensional data for 7160 mm carpentry units (2 circuits) for NS 3002-3202 models.

NS 3002 - 3202 °° (A/E°°00...PA...PK)

Dimensional data for 7160 mm carpentry units (2 circuits) for NS 3002-3202 A/E models.

19.5.1. WATER CONNECTIONS: NS 3202°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS 3202 A/E models.

19.5.2. WATER CONNECTIONS: NS 3002 - 3202 °°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 3002-3202 models.

19.5.3. WATER CONNECTIONS: NS 3002°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS 3002 A/E models.

19.6. CARPENTRY BY 7160 (mm) electrical box two circuits

NS 3402 - 3602°°(°/L°°00...PA...PK)

Dimensional data for 7160 mm carpentry units (2 circuits) for NS 3402-3602 models.

19.6.1. POSITION WATER CONNECTIONS: NS 3402-3602°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 3402-3602 models.

19.7. CARPENTRY BY 8150 (mm)

NS 3902 - 4202 °°(°/L°°00...PA...PK)

Dimensional data for 8150 mm carpentry units for NS 3902-4202 models.

NS 3402°°(A/E°°00...PA...PK)

Dimensional data for 8150 mm carpentry units for NS 3402 A/E models.

19.7.1. POSITION WATER CONNECTIONS: NS 3902-4202°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS 3902-4202 models.

19.7.2. POSITION WATER CONNECTIONS: NS 3402°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS 3402 A/E models.

19.8. CARPENTRY BY 9140 (mm)

NS 4502 - 4802°°(°/L°°00...PA...PK)

Dimensional data for 9140 mm carpentry units for NS 4502-4802 models.

NS 3602°°(A/E°°00...PA...PK)

Dimensional data for 9140 mm carpentry units for NS 3602 A/E models.

19.8.1. POSITION WATER CONNECTIONS: NS4502-4802°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS4502-4802 A/E models.

19.8.2. POSITION WATER CONNECTIONS: NS5702°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS5702 models.

19.8.3. POSITION WATER CONNECTIONS: NS 5002 (A/E°°00...PA...PK)

Diagrams showing water connections for NS 5002 A/E models.

19.9. CARPENTRY BY 10120 (mm)

NS 5002 °°(°/L°°00...PA...PK)

Dimensional data for 10120 mm carpentry units for NS 5002 models.

19.9.1. POSITION WATER CONNECTIONS: NS6903°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS6903 models.

19.9.2. POSITION WATER CONNECTIONS: NS7203°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS7203 models.

19.10. CARPENTRY BY 11100 (mm)

NS 5702 °°(°/L°°00...PA...PK)

Dimensional data for 11100 mm carpentry units for NS 5702 models.

NS 4502-4802 °° (A/E°°00...PA...PK)

Dimensional data for 11100 mm carpentry units for NS 4502-4802 A/E models.

NS 5002-5202-5402-5702°°(A/E°°00...PA...PK)

Dimensional data for 11100 mm carpentry units for NS 5002-5702 A/E models.

19.10.1. POSITION WATER CONNECTIONS: NS4502-4802°°(A/E°°00...PA...PK)

Diagrams showing water connections for NS4502-4802 A/E models.

19.10.2. POSITION WATER CONNECTIONS: NS5702°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS5702 models.

19.10.3. POSITION WATER CONNECTIONS: NS 5002 (A/E°°00...PA...PK)

Diagrams showing water connections for NS 5002 A/E models.

19.11. CARPENTRY BY 10120 (mm)

NS 5002 °°(°/L°°00...PA...PK)

Dimensional data for 10120 mm carpentry units for NS 5002 models.

19.11.1. POSITION WATER CONNECTIONS: NS5002°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS5002 models.

19.12. CARPENTRY BY 11100 (mm)

NS 5202 °°(°/L°°00...PA...PK)

Dimensional data for 11100 mm carpentry units for NS 5202 models.

19.12.1. POSITION WATER CONNECTIONS: NS5202°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS5202 models.

19.13. CARPENTRY BY 10120 (mm)

NS 5402 °°(°/L°°00...PA...PK)

Dimensional data for 10120 mm carpentry units for NS 5402 models.

19.13.1. POSITION WATER CONNECTIONS: NS5402°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS5402 models.

19.14. CARPENTRY BY 12520 (mm)

NS 6303-6603 °°(°/L°°00...PA...PK)

Dimensional data for 12520 mm carpentry units for NS 6303-6603 models.

19.14.1. POSITION WATER CONNECTIONS: NS6303°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS6303 models.

19.14.2. POSITION WATER CONNECTIONS: NS6603°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS6603 models.

19.15. CARPENTRY BY 13510 (mm)

NS 6903-7203°°(°/L°°00...PA...PK)

Dimensional data for 13510 mm carpentry units for NS 6903-7203 models.

19.15.1. POSITION WATER CONNECTIONS: NS6903°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS6903 models.

19.15.2. POSITION WATER CONNECTIONS: NS7203°°(°/L°°00...PA...PK)

Diagrams showing water connections for NS7203 models.

20. HYDRAULIC CIRCUIT

STANDARD VERSION «00»

Description of standard hydraulic circuit components and configurations.

VERSION with DESUPERHEATER «D»

Description of hydraulic circuit for versions with desuperheater.

VERSION with PUMP «PA...PK»

Description of hydraulic circuit for versions with pumps.

20.1. EXTERNAL HYDRAULIC CIRCUIT RECOMMENDED

Recommendations for selecting and installing external hydraulic circuit components.

20.2. SYSTEM LOAD

Procedure for loading the water system, including checks and pressure requirements.

20.3. EMPTYING THE SYSTEM

Procedure for emptying the water system, including safety precautions.

21. ELECTRICAL WIRINGS

21.1. RECOMMENDED SECTION OF ELECTRIC CABLES

Advice on selecting electric cable sections based on length and installation type.

21.2. CONNECTION TO THE POWER SUPPLY

Instructions for connecting the unit to the power supply.

21.3. ELECTRICAL POWER CONNECTION

Details on connecting power and earth to the electrical panel and units.

21.4. AUXILIARY CONNECTIONS AT THE USER/INSTALLER EXPENSE

Information on auxiliary connections for user/installer, refer to wiring diagram.

21.5. ELECTRIC DATA VERSIONS «°/L»

Electrical data for «°/L» versions, specifying cable sizes, quantities, and current ratings.

21.6. ELECTRIC DATA VERSIONS «A/E»

Electrical data for «A/E» versions, specifying cable sizes, quantities, and current ratings.

22. CONTROL AND FIRST START-UP

22.1. PREPARATION FOR COMMISSIONING

Steps to prepare for commissioning, ensuring safety and correct connections before start-up.

22.2. FIRST COMMISSIONING OF THE MACHINE

Procedure for initial start-up of the machine, including panel operations and LED status.

22.3. SEASON CHANGEOVER

Checks required for seasonal changeover to ensure proper operation and efficiency.

22.3.1. Season change of the panel on the machine

Instructions for activating the season change function via the machine's control panel.

23. FUNCTIONING CHARACTERISTICS

23.1. COOLING SET POINT

Specifies the default cooling set point and Delta T for the unit.

23.2. COMPRESSOR START DELAY

Explanation of compressor start delay functions to prevent short cycling and protect the unit.

23.3. CIRCULATION PUMP

Description of circulation pump management and the water flow rate alarm function.

23.4. ANTI-FREEZE ALARM

Details the anti-freeze alarm system and its protective measures against freezing.

23.5. WATER FLOW RATE ALARM

Explanation of the water flow rate alarm function and its impact on compressor and pump operation.

24. REGULAR MAINTENANCE

24.5.1. Hydraulic circuit

Maintenance checks for the hydraulic circuit, including filling, filter, and leaks.

24.5.2. Electric circuit

Maintenance checks for the electric circuit, covering safety devices and power connections.

24.5.3. Chiller circuit

Maintenance checks for the chiller circuit, focusing on compressor and pressure parameters.

24.5.4. Mechanical controls

Maintenance checks for mechanical components, panel tightening, and structural integrity.

25. EXTRAORDINARY MAINTENANCE

25.5.1. Loading procedure

Step-by-step guide for loading refrigerant gas into the cooling circuit, including safety warnings.

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