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AEROTECNICA COLTRI
Air Compressor
MCH-36
AEROTECNICA COLTRI MCH-36 User Manual
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USE AND MAINTENANCE MANUAL
Hight pressure compressor for breathing air and technical gases
www
.coltrisub.com
2
Table of Contents
Default Chapter
6
Table of Contents
6
Chapter 1 - General
9
Preliminary Information
9
Required Operator Training
10
Important Information for the User
10
Foreword
11
Warranty
11
Assistance
12
Responsibility
12
Purpose of the Machine
13
Where the Machine May be Used
15
Running in and Testing the Compressor
15
Chapter 2 - Basic Information on the Compressor
16
Description of the Compressor
16
Identifying the Compressor
16
General Instructions
17
Chapter 3 - Safety Regulations
18
General Safety Rules
18
Know the Machine
18
Wear Protective Clothing
18
Keep Emergency Equipment Nearby
18
Warn Others When Doing Checks/Maintenance
18
General Precautions
19
Important Safety Information
20
Accident Prevent
20
Working Safety
20
Safety Info Labels: Location
21
Safety Info Labels: Description
21
Residual Risk Zones
23
General Safety Regulations
24
Care and Maintenance
24
Fire Extinguishers and First Aid
24
Maintenance Precautions
25
Warning Plates
25
Tools
25
Personnel
25
Keep the Compressor Clean
25
Periodic Replacement of Essential Safety Parts
25
Chapter 4 - Technical Data
26
Technical Characteristics
26
Monobloc, Gooseneck, Cylinders, Pistons
26
Valves
26
Safety Valves
26
Cooling Pipes, Lubrication
26
Frame, Guards
26
Technical Specifications Table
27
Noise Level
27
Dimensions and Weight
28
Machine Parts
29
Chapter 5 - Handling and Installation
30
Unpacking
30
Handling
30
Installation
30
Positioning
30
Air Intake Extension Connection
31
Reload Hose Connection
31
Electrical Connection
32
Chapter 6 - Using the Compressor
33
Preliminary Checks before Using for the First Time
33
Filling with Lubricant Oil
33
Checking for Proper Electrical Connection
33
Checks to be Run at the Start of each Working Day
34
Lubricating Oil Level Check
34
Checking that the Refill Hoses Are in Good Condition
34
Storing Technical Documentation
34
Control Panel
35
Power Indicator Light
35
Direction of Rotation Indicator Light
36
Lubricating Oil Level Warning Light
36
ON Pushbutton
36
Stop-Emergency Pushbutton
36
Manual Condensate Discharge Pushbutton
37
Cabin Interior / Cooling Air Temperature
37
Hour Counter
37
Lubrication Oil Circuit Pressure Gauge
37
1St Stage Pressure Gauge
38
2Nd Stage Pressure Gauge
38
3Rd Stage Pressure Gauge
38
Working Pressure Gauge
38
Adjustable Automatic Shutdown Pressure Switch
39
Refill Hose Connection
39
Preliminary Tasks
40
Safety Valve Checks
40
Automatic Condensate Discharge
41
Bottle Refill
41
Chapter 7 - Maintenance
43
Foreword
43
General
43
Unscheduled Maintenance
43
Scheduled Maintenance Table
44
Troubleshooting
44
Checking and Changing the Lubricating Oil and Filter
45
Oil Table
45
Checking the Oil Level
45
Changing the Lubricating Oil and Filter
46
Changing the Intake Filter
47
Checking the Safety Valve
48
Transmission Belts
48
Checking Transmission Belt Tension
48
Changing the Transmission Belts
49
Condensate Discharge
50
SILENT Automatic Condensate Discharge
50
OPEN V.M. Automatic Condensate Discharge
50
Active Carbon Filters / Molecular Sieve
51
Filter Replacement Frequency Calculation Table
51
Changing the Active Carbon Filters
51
Changing the Flex Hoses
53
Chapter 8 - Storage
54
Stopping the Machine for a Brief Period
54
Stopping the Machine for a Long Period
54
Chapter 9 - Dismantling and Putting out if Service
55
Waste Disposal
55
Dismantling the Compressor
55
Chapter 10 - Instructions for Emergency Situations
56
Fire
56
Chapter 11 - Maintenance Register
57
Chapter 12 - Notes
60
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AEROTECNICA COLTRI MCH-36 Specifications
General
Model
MCH-36
Category
Air Compressor
Motor Power
11 kW
Number of Stages
4
Maximum Pressure
350 bar
Weight
310 kg
Oil Type
Synthetic
Cooling System
Air
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