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AGCO FENDT 1000 Vario User Manual

AGCO FENDT 1000 Vario
284 pages
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Operator's Manual
Maintenance
1000 Vario
FENDT 1038 Vario S4
FENDT 1042 Vario S4
FENDT 1046 Vario S4
FENDT 1050 Vario S4
Marktoberdorf
AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616
Marktoberdorf
FENDT is a worldwide brand of AGCO
© AGCO 2015
Original Operator's Manual
November 2015
530.020.020.011 Rev.A
4879
EAME
English

Table of Contents

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AGCO FENDT 1000 Vario Specifications

General IconGeneral
BrandAGCO
ModelFENDT 1000 Vario
CategoryTractor
LanguageEnglish

Summary

1 SAFETY INSTRUCTIONS

1.1 Introduction

Provides essential safety guidelines for vehicle operation and instructions.

1.1.1 Safety advice in the instructions and on the vehicle

Provides essential safety guidelines for vehicle operation and instructions.

1.1.2 Information regarding toxic substances and pollutants

Details on hazardous materials and environmental protection measures.

1.2 Safety - symbols and terms used

Explanation of safety symbols, terms, and designations used in the manual.

1.2.1 Safety - symbols and terms used

Explanation of safety symbols, terms, and designations used in the manual.

1.3 Special safety instructions for tractor maintenance

Key safety rules and precautions for performing maintenance tasks.

1.3.1 General maintenance instructions

Key safety rules and precautions for performing maintenance tasks.

1.3.2 Special instructions for cleaning the tractor

Specific safety measures and procedures for cleaning the tractor.

1.3.3 Obligatory steps to be taken before leaving the tractor

Essential safety procedures to follow before dismounting the tractor.

2. Service and maintenance

2.1 General

General guidelines and important notes for service and maintenance procedures.

2.1.1 General

General guidelines and important notes for service and maintenance procedures.

2.2 Engine cover and side panels

Procedures for removing and attaching the tractor's side panels.

2.2.1 Open and close the engine cover

Step-by-step instructions for accessing and closing the engine cover.

2.2.2 Side panels

Procedures for removing and attaching the tractor's side panels.

2.3 Engine

General considerations for engine maintenance and oil changes.

2.3.1 General

General considerations for engine maintenance and oil changes.

2.3.2 Check the engine oil level

Procedure for checking and verifying the engine oil level.

2.3.3 Drain the engine oil

Steps for safely draining the used engine oil.

2.3.4 Change the engine oil filter

Detailed instructions for replacing the engine oil filter.

2.3.5 Fill with engine oil

Procedure for adding the correct amount of engine oil.

2.4 Fuel system

Procedures for maintaining and servicing the tractor's fuel system.

2.4.1 Change the fuel filter

Step-by-step instructions for replacing the main fuel filter.

2.4.2 Fuel pre-filter

Information and procedures related to the fuel pre-filter.

2.4.2.1 Message in multiple display

Explanation of the warning message for fuel pre-filter contamination.

2.4.2.2 Drain water and dirt

Steps for draining water and dirt from the fuel pre-filter.

2.4.2.3 Filter change

Procedure for changing the fuel pre-filter element.

2.4.3 Bleeding air from the fuel system

Process for removing air from the fuel system.

2.4.4 Change the AdBlue® filter

Instructions for replacing the AdBlue® filter.

2.4.4.1 Change breather filter on the AdBlue® tank

Instructions for replacing the AdBlue® tank breather filter.

2.5 Intake system

Procedures for maintaining the tractor's intake system.

2.5.1 Air filter contamination display in the terminal

How to check air filter contamination via the terminal display.

2.5.2 Remove and install the main cartridge

Steps for removing and installing the main air filter cartridge.

2.5.2.1 Remove main cartridge

Steps for removing the main air filter cartridge.

2.5.2.2 Install the main cartridge

Steps for installing the main air filter cartridge.

2.5.3 Change the safety cartridge

Procedure for replacing the air filter safety cartridge.

2.6 Cooling system

Procedures for maintaining the tractor's cooling system.

2.6.1 Clean the cooling system

Instructions for cleaning the radiator and associated coolers.

Clean radiator

Instructions for cleaning the radiator and associated coolers.

2.6.2 Check the coolant level

Method for checking the coolant level via the terminal.

2.6.3 Re-fill with coolant

Procedures for refilling and draining the tractor's coolant.

2.6.3.1 Re-fill with coolant

Procedure for topping up the coolant level.

2.6.3.2 Drain coolant

Steps for draining the coolant from the system.

2.6.4 Clean the cooling/heating system internally

Process for cleaning the cooling and heating system internally.

2.7 V-belt

Procedure for checking the V-belt's condition.

2.7.1 Check V-belt

Procedure for inspecting the V-belt for damage and wear.

2.8 Front axle

Maintenance procedures for the tractor's front axle components.

2.8.1 Change the the front axle differential oil

Steps for changing the front axle differential oil.

2.8.2 Bleed the suction line of the hydrostatic fan drive

Procedure for bleeding air from the hydrostatic fan drive suction line.

2.8.2.1 Apply pressure to the front axle housing

Procedure for applying pressure to the front axle housing.

2.8.2.2 Bleed the suction line

Steps for bleeding the suction line of the hydrostatic fan drive.

2.8.3 Change the front axle suction and return filter

Procedure for changing the front axle filters.

2.8.4 Change the oil in the front axle final drive hubs

Steps for changing the oil in the front axle final drive hubs.

2.8.4.1 Drain the oil

Steps for draining oil from the front axle final drive hubs.

2.8.4.2 Filling with oil

Procedure for filling the front axle final drive hubs with oil.

2.9 Transmission and axle drives

Maintenance procedures for the transmission and axle drives.

2.9.1 Check the oil level in the transmission

Procedure for checking the transmission oil level.

2.9.2 Drain transmission oil.

Steps for draining the transmission oil.

2.9.3 Pour in the transmission oil

Procedure for filling the transmission with oil.

2.9.4 Drain final drive oil

Steps for draining the final drive oil.

2.9.5 Fill the final drives with oil

Procedure for filling the final drives with oil.

2.9.6 Change the pressure and suction filters

Procedure for changing the pressure and suction filters.

2.9.6.1 Replacing the suction filter:

Instructions for replacing the suction filter.

2.10 Hydraulic system

Maintenance procedures for the tractor's hydraulic system.

2.10.1 Check hydraulics oil level

Procedure for checking the hydraulic system oil level.

2.10.2 Drain hydraulic oil.

Steps for draining hydraulic oil.

2.10.3 Fill with hydraulic oil.

Procedures for filling the hydraulic system with oil.

2.10.3.1 Filling with oil

Procedure for filling the hydraulic system with oil.

2.10.4 Change hydraulic system filter

Procedure for changing the hydraulic system filter.

2.10.5 Clean the flat-face self-sealing hydraulic couplings

Instructions for cleaning hydraulic couplings.

2.10.6 Leak oil from hydraulic couplings

Troubleshooting and procedures for hydraulic oil leaks.

2.10.6.1 Drain leaked oil from rear hydraulic couplings

Procedure for draining leaked oil from rear couplings.

2.10.6.2 Drain leak oil from front hydraulic couplings

Procedure for draining leaked oil from front couplings.

2.11 Steering and front wheels

Maintenance and checks for the steering and front wheel systems.

2.11.1 steering

Regular checks to be performed on the steering system.

2.11.2 Check the toe-in

Procedure for checking and adjusting the front wheel toe-in.

2.12 Heating and ventilation

Maintenance and replacement of filters for heating and ventilation.

2.12.1 General

General information on heating and ventilation filters.

2.12.2 Fresh air filter

Instructions for changing the fresh air filter.

2.12.3 Recirculation filter

Instructions for changing the recirculation filter.

2.13 Compressed air system

Procedures for testing and maintaining the compressed air system.

2.13.1 Compressed air system function test

How to perform a function test of the compressed air system.

2.13.1.1 Draining condensation water from the air receiver

Procedure for draining condensation water from the air receiver.

2.13.1.2 Replace the air dryer cartridge

Steps for replacing the air dryer cartridge.

2.14 Air-conditioning system

Procedure for cleaning the air conditioning system's condenser.

2.14.1 Condenser

Instructions for cleaning the air conditioning condenser.

2.15 Windscreen washer

Procedure for filling the windscreen washer fluid.

2.15.1 Windscreen washer

Procedure for filling the windscreen washer fluid.

2.15.1.1 Fill windscreen washer

Procedure for filling the windscreen washer fluid.

2.16 Towing equipment

Maintenance and wear limits for towing equipment.

2.16.1 Trailer hitch maintenance

Procedures for maintaining the trailer hitch.

2.16.2 Towing equipment wear limits

Specifies wear limits for towing equipment.

2.17 Power lift

Wear limits for the three-point linkage.

2.17.1 Three-point linkage wear limits

Wear limits for the three-point linkage.

2.18 Cleaning the tractor

General procedures for cleaning various parts of the tractor.

2.18.1 Cleaning

General procedures for cleaning various parts of the tractor.

Clean the headlamps

Method for cleaning the tractor's headlamps.

Clean the wiper blades

How to clean the windscreen wiper blades.

Cleaning the windows

Materials to avoid when cleaning windows.

2.18.2 Clean with the high-pressure cleaner

Safety and procedure for using a high-pressure cleaner.

2.18.3 Cleaning the Varioterminal

Instructions for cleaning the Varioterminal display.

2.18.4 Clean the cab's air spring bellows

Procedure for cleaning cab air spring bellows.

2.19 Electrical and electronic systems

Maintenance and troubleshooting for electrical and electronic systems.

2.19.1 General

General overview of electrical and electronic systems.

2.19.2 Batteries

Maintenance instructions for the tractor batteries.

2.19.3 Electric welding

Safety precautions for electric welding.

2.19.4 Adjust the front headlamps

Procedure for adjusting the front headlamps.

2.19.5 Adjust the auxiliary lighting

Procedure for adjusting auxiliary lighting.

2.19.6 Additional installation of electrical and electronic equipment

Guidelines for installing additional electrical equipment.

2.20 Fuses

Information on fuse assignments and locations.

2.20.1 Fuse assignment

Overview of fuse assignments and locations in the cab.

Fuse carriers F1 to F10 (fuses no. 1 - 10)

Details for fuses in carriers F1 to F10.

Fuse carriers F11 to F20 (fuses no. 11 - 20)

Details for fuses in carriers F11 to F20.

Fuse carriers F21 to F30 (fuses no. 21 - 30)

Details for fuses in carriers F21 to F30.

Fuse carriers F31 to F40 (fuses no. 31 - 40)

Details for fuses in carriers F31 to F40.

Fuse carriers F41 to F50 (fuses no. 41 - 50)

Details for fuses in carriers F41 to F50.

Fuse carriers F51 to F60 (fuses no. 51 - 60)

Details for fuses in carriers F51 to F60.

Fuse carriers F61 to F70 (fuses no. 61 - 70)

Details for fuses in carriers F61 to F70.

Fuse carriers F71 to F80 (fuses no. 71 - 80)

Details for fuses in carriers F71 to F80.

Fuse carriers F81 to F90 (fuses no. 81 - 90)

Details for fuses in carriers F81 to F90.

Fuse carriers F91 to F100 (fuses no. 91 - 100)

Details for fuses in carriers F91 to F100.

Fuse carriers F101 to F109 (fuses no. 101 - 109)

Details for fuses in carriers F101 to F109.

Fuse F110 (external)

Information on the external fuse F110.

Relay assignment

Table listing relay functions.

Relay assignment

Continuation of relay assignments.

3. Faults and remedy

3.1 Warning and fault messages

How warning and fault messages are displayed and interpreted.

3.1.1 General

How warning and fault messages are displayed.

3.1.2 Warning messages

Categories and interpretation of warning messages.

3.2 Information and fault messages Variotronic Ti and implement control

How information and fault messages are displayed for Variotronic Ti.

3.2.1 General

How information and fault messages are displayed for Variotronic Ti.

3.3 Fault code tables

Comprehensive tables listing fault codes, causes, consequences, and remedies.

3.3.1 Fault code 00.0.00 -

Table of fault codes related to instrument cluster issues.

3.3.2 Fault code 01.1.00 -

Table of fault codes for the EDC engine control.

3.3.3 Fault code 02.0.00 -

Table of fault codes for the Vario terminal.

3.3.4 Fault code 03.1.00 -

Table of fault codes for the multifunction armrest.

3.3.5 Fault code 04.1.00 -

Table of fault codes related to the gearbox.

3.3.6 Fault code 05.1.00 -

Table of fault codes for comfort hydraulics and differential lock.

3.3.7 Fault code 06.1.00 -

Table of fault codes for the rear PTO.

3.3.8 Fault code 08.1.00 -

Table of fault codes for the rear power lift (EPC).

3.3.9 Fault code 09.1.00 -

Table of fault codes for the front power lift.

3.3.10 Fault code 0A.1.00 -

Table of fault codes for electric auxiliary control valves.

3.3.11 Fault code 0B.1.00 -

Table of fault codes for TeachIn functionality.

3.3.12 Fault code 0D.1.00 -

Table of fault codes for VarioDoc.

3.3.13 Fault code 0E.1.00 -

Table of fault codes for VarioGuide.

3.3.14 Fault code 0F.1.00 -

Table of fault codes for the central electrical system.

3.3.15 Fault code 10.1.00 -

Table of fault codes for the air-conditioning system (HVAC).

3.3.16 Fault code 12.1.00 –

Table of fault codes for the tire pressure monitoring system (TPMS).

3.3.17 Fault code 15.1.00 -

Table of fault codes for the front axle suspension.

3.3.18 Fault code 17.1.00 –

Table of fault codes for ISO BUS implement control (joystick).

3.3.19 Fault code 18.1.00 -

Table of fault codes for track guidance preparation (EHL).

3.3.20 Fault code 1D.1.00 -

Table of fault codes for the diesel engine.

3.3.21 Fault code 1F.1.00 -

Table of fault codes for the basic control unit (EXT).

3.3.22 Fault code 20.1.00 –

Table of fault codes for VarioGuide CEA.

3.4 Emergency mode

Critical procedures for operating the tractor in emergency mode.

3.4.1 General

General information about available emergency operation types.

3.4.2 Transmission engaged

Procedure for operating the transmission in emergency mode.

3.4.3 Transmission control unit faulty

Conditions and notes for emergency operation when the control unit is faulty.

3.4.4 Access to mechanical emergency operation

Steps to access mechanical emergency operation controls.

3.4.5 Mechanical selection of transmission ratio

Procedure for mechanically selecting the transmission ratio.

3.4.6 Towing instructions

Safety warnings and procedures for towing the tractor.

3.4.6.1 Mechanical neutral position using auxiliary lever

How to engage mechanical neutral position using the auxiliary lever.

3.4.6.2 Towing

Safety warnings and procedures for towing the tractor.

4. TECHNICAL DATA

4.1 Technical data

General technical specifications including dimensions and weights.

4.1.1 Technical data: General

General technical specifications including dimensions and weights.

4.1.2 Technical data: Gearbox

Technical data for the Vario transmission and differential lock.

4.1.3 Technical data: Diesel engine

Technical specifications for the diesel engine.

4.1.4 Technical data: Front axle

Technical data related to the front axle.

4.1.6 Technical data: Compressed air system, Electrics & Front power lift

Technical data for compressed air, electrics, and front power lift.

4.2 Tires

Information regarding tire specifications and pressures.

4.2.1 Tire pressures

Guidelines for determining correct tire pressures based on load and speed.

4.2.2 Change wheels

Safety warnings and procedures for changing tractor wheels.

4.2.3 Tire combinations

Table of compatible front and rear tire combinations.

4.2.4 Track widths

Specifications for front and rear track widths.

4.3 Fuels and lubricants

Information on fuels, lubricants, and their filling procedures.

4.3.1 Operating fluids, general

General safety and handling instructions for operating fluids.

4.3.2 Filling quantities

Table detailing fluid quantities and change intervals.

4.3.3 Filling points

Diagrams and locations for filling various fluids.

4.3.4 Biodiesel

Information on fuel quality and restrictions for biodiesel.

4.3.5 Biodegradable hydraulic oil

Guidelines for using and handling biodegradable hydraulic oil.

4.3.6 AdBlue®

Information on AdBlue® quality, handling, and exhaust after-treatment.

4.4 Vehicle registration on AGCO Net

Instructions for registering the vehicle on the AGCO Net system.

5. Lubrication and maintenance plan

5.1 Lubrication chart

Reference chart for lubrication points and procedures.

5.1.1 Lubrication points

Diagrams illustrating lubrication points on the tractor.

5.2 Maintenance schedule

Detailed schedule of maintenance tasks based on hours and time intervals.

5.2.1 Maintenance schedule

Detailed schedule of maintenance tasks based on hours and time intervals.

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