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Aire-Flo AF80MPA Series User Manual

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AIRE
FLO
PO
BOX
794297
DALLAS,
TX
75379
AF80MPA
SERIES
INSTALLATION
AND
SERVICING
INSTRUCTIONS
UPFLOW,
DOWNFLOW
OR
HORIZONTAL
GAS-FIRED
NON-CONDENSING
WARM
AIR
FURNACE
Issue
0406
TABLE
OF
CONTENTS
Safety
2
Furnace
Specifications
3
Introduction
6
Location/Placement
6
Air
for
Combustion
&
Ventilation
8
Ducting
n
Venting
12
Electrical
Connections
15
RETAIN
THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
Gas
Connections
Unit
Sequence
of
Operation
. . .
Start-Up
Operation
&
Checkout
Sequence
of
Operation
Servicing
The
Furnace
Trouble
Shooting
Guide
Wiring
Diagram
16
17
18
22
23
25
26
A
WARNING
If
the
information
in
this
manual
is
not
followed
exactly,
a
fire
or
explosion
may
result
causing
property
damage,
personal
injury
or
loss
of
life.
Do
not
store
or
use
gasoline
or
other
flammable
vapors
and
liquids
in
the
vicinity
of
this
or
any
other
appliance.
Installation
and
service
must
be
performed
by
a
qualified
installer,
service
agency
or
the
gas
supplier.
Installation
by
an
unqualified
person
may
lead
to
equipment
damage
and/or
a
hazardous
condition
which
may
cause
bodily
injury
and
harm
and,
as
such,
at
the
sole
discretion
of
the
manufacturer,
the
entire
warranty
may
be
voided
and
be
of
no
further
force
and
effect.
A
DANGER
Electric
Shock
Hazard
Turn
Off
All
Power
Before
Servicing.
WHAT
TO
DO
IF
YOU
SMELL
GAS:
Do
not
try
to
light
any
appliance.
'
Extinguish
any
open
flame.
'
Do
not
touch
any
electrical
switch;
do
not
use
any
phone
in
your
building.
Immediately
call
your
gas
supplier
from
a
neighbor's
phone.
Follow
the
gas
supplier's
instructions.
If
you
cannot
reach
your
gas
supplier,
call
the
fire
department.
20543402
Issue
0406
Page
1
of
26
Question and Answer IconNeed help?

Do you have a question about the Aire-Flo AF80MPA Series and is the answer not in the manual?

Aire-Flo AF80MPA Series Specifications

General IconGeneral
Fuel TypeNatural Gas
Efficiency80% AFUE
ConfigurationUpflow/Horizontal
Blower TypeMulti-Speed
Blower Motor TypePSC
StagesSingle-Stage
Ignition TypeDirect Spark Ignition
Vent Diameter4 inches
Dimensions (HxWxD)Variable, depends on model

Summary

SAFETY

Safety Precautions and Instructions

Key safety rules and precautions for furnace installation and operation.

FURNACE SPECIFICATIONS

Model and Dimension Data

Details on furnace models, dimensions, and key specifications.

FURNACE BLOWER SPECIFICATIONS AND AIR FLOW DATA

Blower Performance Tables

Air flow data for various furnace models and blower speeds.

FURNACE WIRING SPECIFICATIONS

Wiring Diagram and Components

Overview of furnace electrical connections, components, and fault codes.

INTRODUCTION

Furnace Overview and Certification

Details on furnace design, certification, and intended applications.

LOCATION / PLACEMENT

Site Selection and Clearances

Guidelines for choosing a location and required installation clearances.

Installation Positions and Guidelines

Describes approved furnace installation orientations and related safety notes.

AIR FOR COMBUSTION AND VENTILATION

Contaminated Air Hazards

Warnings about substances that can contaminate combustion air and damage the furnace.

Ventilation and Combustion Air Requirements

Guidance on providing sufficient air for combustion and ventilation.

Confined Space Air Requirements (Indoor)

Specifies air opening requirements for confined spaces using indoor air.

Confined Space Air Requirements (Outdoor)

Specifies air opening requirements for confined spaces using outdoor air.

Outdoor Air Intake for Horizontal Ducts

Details on outdoor air intake methods for horizontal duct installations.

DUCTING

Ductwork Recommendations and Connections

Guidelines for connecting supply and return ductwork, including panel removal.

Downflow Position Conversion

Steps to convert the furnace for downflow installation, including base requirements.

AIR FILTERS

Filter Requirements and Types

Details mandatory air filter usage, optional racks, and filter material considerations.

VENTING

Vent System Inspection and Requirements

Pre-installation checks for existing vent systems and general installation rules.

Masonry Chimney Venting

Guidelines for common venting into masonry chimneys.

Type B Vent System

Approved usage of Type B vents for dedicated or common vent systems.

Horizontal Venting Requirements

Details on horizontal venting, including auxiliary draft inducer kits.

Location Requirements for Horizontal Venting

Clearances and placement rules for horizontal vent terminals.

General Venting Requirements

Common venting rules and termination requirements for vent systems.

Convert to Side Flue Exit

Instructions for converting the furnace to a side flue exhaust configuration.

Horizontal Venting Position

Permissible configurations for horizontal furnace installation.

Vent System Oversizing Check

Procedure to check if a shared vent system is too large for the furnace.

ELECTRICAL CONNECTIONS

Grounding and Wiring Standards

Requirements for electrical grounding, wiring, and temperature limitations for unit connections.

GAS CONNECTIONS

Gas Piping and Pressure Requirements

Guidelines for gas supply piping size, installation, and pressure specifications.

Leak Testing and Safety

Procedures for testing gas connections for leaks and associated safety warnings.

UNIT SEQUENCE OF OPERATION

Call for Heat Sequence

Step-by-step process for initiating and maintaining heating operation.

Pre-Purge and Ignition

Sequence for purging the combustion chamber and the ignition trial period.

Blower Operation and Delays

Details on blower start-up, post-purge, and off-delay timing.

Call for Cool and Fan Operation

Sequence for cooling operation and continuous fan mode.

STARTUP AND OPERATIONAL CHECKOUT

Initial Startup Procedure

Steps to follow before and during the initial startup of the furnace.

Manifold Pressure Adjustment

Procedure for adjusting manifold pressure for optimal furnace input.

Determining Furnace Input Rate

Methodology for calculating the furnace's actual heat input rate.

Burner Orifice Sizing and Altitude Derating

Guidelines for selecting burner orifices and adjusting for altitude.

Blower Speed Adjustment

Procedure for adjusting blower speed to meet specified temperature rise.

Limit Control and Flame Rollout Checks

Testing the limit control and flame rollout safety switches.

Pressure Switch Verification

Procedure to test the pressure switch for proper safety operation.

SEQUENCE OF OPERATION DIRECT IGNITION SYSTEM CONTROL

Ignition System Sequence Flow

Visual representation of the direct ignition system's operational sequence.

SERVICING THE FURNACE

Combustion Component Checks

Annual inspection procedures for heat exchanger, burners, and venting system.

Manifold Removal and Replacement

Detailed steps for removing and reinstalling the burner manifold assembly.

Manifold Only Removal

Specific instructions for removing only the manifold pipe assembly.

Blower Removal and Replacement

Procedure for safely removing and reinstalling the furnace blower assembly.

TROUBLE SHOOTING With LED Indicator Assistance

Interpreting LED Flash Codes

Guide to understanding LED indicators for diagnosing furnace faults.

Soft and Hard Lockout Conditions

Explanation of soft and hard lockout states and their reset procedures.

WIRING DIAGRAM

Electrical Schematic Overview

Diagram illustrating the furnace's electrical connections and component layout.

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