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Aiwa HV-GX935 User Manual

Aiwa HV-GX935
77 pages
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SERVICE MANUAL
DATA
BASIC VIDEO MECHANISM
: D33K-4HF/PAL(6721R-0250A)<7700/75>
: D33K-4HD/NP-VCR(6721R-0205A)<935>
STEREO VIDEO CASSETTE RECORDER
<7700/75>
VIDEO CASSETTE RECORDER<935>
HV-FX7700
HV-BA75
HV-GX935
S/M Code No. 09-007-347-2R3
Z
Z
Z
REVISION
This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-007-347-2T3).
HV-FX7700, BA75
HV-GX935

Table of Contents

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Aiwa HV-GX935 Specifications

General IconGeneral
TypeVCR
Video FormatVHS
Recording SpeedSP, LP, EP
Playback SpeedSP, LP, EP
Audio SystemHi-Fi Stereo
Recording SystemHelical Scan
Number of Heads4
Remote ControlYes
ShowViewYes
TunerYes
OutputsComposite, S-Video, RF
ConnectionsRF, Composite, S-Video
InputsComposite, S-Video
Playback Head4-Head

Summary

Service Manual

Model Information

Lists the specific models covered by the manual.

Manual Revision Details

Details the manual's revision status and replacement information.

SPECIFICATIONS

HV-FX7700/BA75 Specifications

Technical specifications for HV-FX7700 and HV-BA75 models.

HV-GX935 Specifications

Technical specifications for the HV-GX935 model.

Accessories List

Lists the included accessories for the product.

DISASSEMBLY INSTRUCTIONS

Top Case Removal

Procedure for removing the top casing of the unit.

Panel Front Removal

Steps to remove the front panel assembly.

Key Board Removal

Instructions for removing Key1 and Key2 circuit boards.

Mechanism Removal

Steps to detach the main mechanism from the chassis.

Main C.B. Removal

Procedure for removing the Main Circuit Board.

SERVICE POSITION

Setting Service Position

Instructions on how to set the mechanism to the service position.

Location for Spacers

Specifies the locations for installing adjustment spacers.

VCR TEST TAPE INTERCHANGEABILITY

Test Tape Types and Usage

Details the types of test tapes and their applications for alignment.

Alignment Tape Contents

Describes the signals recorded on alignment tapes.

ELECTRICAL MAIN PARTS LIST

IC Components

List of integrated circuit components used in the unit.

Transistors and Diodes

List of transistors and diodes with part numbers.

Capacitors

List of capacitor components and their specifications.

ELECTRICAL MAIN PARTS LIST (Continued)

Connectors and Coils

Parts list for connectors, coils, and related components.

Other Electrical Components

List of transformers, tuners, sensors, and switches.

TRANSISTOR ILLUSTRATIONS

Transistor Pin Configurations

Visual representations of transistor pinouts.

Model Suffix Information

Table mapping model suffixes to specific units.

WIRE HARNESS DIAGRAM

NICAM C.B. Wiring

Diagram showing the wiring connections for the NICAM C.B.

Key Board Wiring

Wiring diagram for the key input boards.

Drum and Motor Wiring

Harness diagram for drum and motor connections.

BLOCK DIAGRAM-1: POWER SECTION

Power Supply Voltage Blocks

Diagram illustrating various power supply voltage circuits.

Circuit Symbol Notes

Explanations for circuit symbols used in diagrams.

BLOCK DIAGRAM-2: AUDIO SIGNAL SECTION (HV-GX935)

Audio Input/Output Paths

Shows the routing of audio signals to and from the connector.

Signal Flow Diagram

Illustrates the flow of audio signals within the unit.

BLOCK DIAGRAM-3: HI-FI AUDIO SECTION (HV-FX7700/BA75)

Hi-Fi Audio Processing ICs

Details the ICs involved in Hi-Fi audio processing.

Signal Connections to Other Sections

Shows how Hi-Fi audio signals connect to other modules.

BLOCK DIAGRAM-4: VIDEO SECTION

Audio/Video Processor IC

Block diagram for the LA71598M audio/video processor.

VPS/PDC Decoder IC

Block diagram for the LC74793 VPS/PDC decoder.

BLOCK DIAGRAM-5: NORMAL AUDIO SECTION

Normal Audio Processing IC

Block diagram for the LA71598M normal audio processor.

Audio Signal Routing

Diagram showing normal audio signal paths.

BLOCK DIAGRAM-6: TUNER, NICAM/A2 SECTION

Tuner IC (TU701) Block Diagram

Diagram showing the tuner IC and its connections.

NICAM/A2 IC (IC751) Block Diagram

Diagram for the NICAM/A2 IC and its functions.

BLOCK DIAGRAM-7: SYSTEM CONTROL/SERVO SECTION (HV-FX7700/BA75)

Microcontroller IC (IC501) Block Diagram

Block diagram of the main microcontroller IC.

Control and Interface Blocks

Diagrams for key board, OSD, and other control circuits.

BLOCK DIAGRAM-8: SYSTEM CONTROL/SERVO SECTION (HV-GX935)

Microcontroller IC (IC501) Block Diagram

Block diagram of the main microcontroller IC for GX935.

Control and Interface Blocks

Diagrams for key board, OSD, and other control circuits for GX935.

SCHEMATIC DIAGRAM-1: POWER/TUNER SECTION (HV-FX7700/BA75)

Power Supply Circuit Schematic

Detailed schematic of the power supply circuits.

Tuner and NICAM Circuit Schematic

Schematic of the tuner and NICAM sections.

SCHEMATIC DIAGRAM-2: POWER/TUNER SECTION (HV-GX935)

Power Supply Circuit Schematic

Detailed schematic of the power supply circuits for GX935.

Tuner Circuit Schematic

Schematic of the tuner section for GX935.

VOLTAGE CHART-1: POWER SECTION

IC Voltage Measurements

Voltage readings for key ICs in the power section.

Transistor Voltage Measurements

Voltage readings for transistors in the power section.

VOLTAGE CHART-2: AUDIO/VIDEO SECTION

IC301 Voltage Chart

Voltage chart for IC301 in the audio/video section.

IC7V1 Voltage Chart

Voltage chart for IC7V1 in the audio/video section.

Transistor Voltage Charts

Voltage charts for transistors in the audio/video section.

WAVEFORMS-1: AUDIO/VIDEO SECTION

IC301 Waveforms

Oscilloscope waveforms at various pins of IC301.

IC Block Diagram-2

Block diagram for IC LC74793.

SCHEMATIC DIAGRAM-3: AUDIO/VIDEO SECTION

Main Audio/Video Processor Schematic

Schematic of the LA71598M audio/video processing circuit.

Hi-Fi Audio Connections Schematic

Schematic showing Hi-Fi audio signal interconnections.

SCHEMATIC DIAGRAM-4: HI-FI AUDIO/SCART SECTION (HV-FX7700/BA75)

Hi-Fi Audio Processing Schematic

Schematic of Hi-Fi audio processing ICs (IC801, IC901).

SCART Input/Output Schematic

Schematic detailing SCART connector signal paths.

VOLTAGE CHART-3: HI-FI AUDIO/SCART SECTION

IC801 Voltage Chart

Voltage chart for IC801 in the Hi-Fi audio section.

IC901 Voltage Chart

Voltage chart for IC901 in the Hi-Fi audio section.

SCHEMATIC DIAGRAM-5: SCART SECTION (HV-GX935)

SCART Circuit Schematic

Schematic of the SCART section for the HV-GX935.

IC Block Diagram-3 (MM1443XJ)

Block diagram for the MM1443XJ IC.

VOLTAGE CHART-4: SYSTEM CONTROL/SERVO SECTION

IC501 Voltage Chart

Voltage chart for the main microcontroller IC501.

Other IC Voltage Charts

Voltage charts for other ICs in the control/servo section.

SCHEMATIC DIAGRAM-6: SYSTEM CONTROL/SERVO SECTION (HV-FX7700/BA75)

Microcontroller (IC501) Schematic

Schematic of the main microcontroller (IC501).

Control Circuitry Schematics

Schematics for key board, OSD, and other control blocks.

FL DISPLAY-1: FRONT DISPLAY (HV-FX7700/BA75)

Front Display Grid Assignment

Assignment of grids for the front display segments.

Front Display Anode Connection

Wiring diagram for the front display anode connections.

SCHEMATIC DIAGRAM-7: SYSTEM CONTROL/SERVO SECTION (HV-GX935)

Microcontroller (IC501) Schematic

Schematic of the main microcontroller (IC501) for GX935.

Control Circuitry Schematics

Schematics for control circuits in the GX935.

FL DISPLAY-2: FRONT DISPLAY (HV-GX935)

Front Display Grid Assignment

Grid assignment for the GX935 front display.

Front Display Anode Connection

Anode connection wiring for the GX935 front display.

SCHEMATIC DIAGRAM-8: KEY1 SECTION (HV-FX7700/BA75)

Key1 Circuit Schematic

Schematic diagram of the Key1 control circuit.

Key1 Wiring Diagram

Wiring diagram for the Key1 input board.

SCHEMATIC DIAGRAM-10: KEY1 SECTION (HV-GX935)

Key1 Circuit Schematic

Schematic diagram of the Key1 control circuit for GX935.

Key1 Wiring Diagram

Wiring diagram for the Key1 input board for GX935.

WIRING-7: NICAM C.B.

NICAM C.B. Layout

Printed circuit board layout for the NICAM C.B.

NICAM C.B. Connector Pinout

Pinout details for NICAM C.B. connectors.

ADJUSTMENT

Test Equipment for Adjustment

Lists the tools and equipment required for adjustments.

Adjustment Location on Main C.B.

Identifies adjustment points on the Main Circuit Board.

SERVO ADJUSTMENT

PG Adjustment

Procedure for Pulse Generator (PG) adjustment.

IC DESCRIPTION: HD6432197X

HD6432197X Pin Functions

Detailed description of each pin's function for HD6432197X.

IC DESCRIPTION: HD6432197X (Continued)

HD6432197X Pin Functions (Continued)

Continues the pin function details for HD6432197X.

IC DESCRIPTION: μPD16311GC-AB6

μPD16311GC-AB6 Pin Functions

Detailed description of each pin's function for μPD16311GC-AB6.

MECHANICAL EXPLODED VIEW 1/1

Drum Assembly Exploded View

Exploded view of the drum assembly.

Mechanical Components Overview

General exploded view of major mechanical parts.

MECHANICAL MAIN PARTS LIST 1/1

Part Identification and Descriptions

List of main mechanical parts with part numbers.

Model Suffix Mapping

Table mapping model suffixes to product names.

MECHANISM EXPLODED VIEW 2/3

Drum Motor and Related Parts

Exploded view of the drum motor and associated parts.

Front Panel Components Exploded View

Exploded view of front panel components.

MECHANISM MAIN PARTS LIST 2/3

Drum Assembly Parts List

List of parts specific to the drum assembly.

Mechanical Drive Parts List

List of parts for the mechanical drive system.

MECHANISM EXPLODED VIEW 3/3

Gear and Drive Mechanism Exploded View

Exploded view of gears and drive components.

Tension and Spring Parts Exploded View

Exploded view of tension and spring mechanisms.

MECHANISM MAIN PARTS LIST 3/3

Drive Mechanism Parts List

List of parts for the drive mechanism.

Tension Control Parts List

List of parts related to tension control.

DECK MECHANISM PARTS LOCATIONS

Top View Parts Locations

Diagram showing locations of parts when viewed from the top.

Bottom View Parts Locations

Diagram showing locations of parts when viewed from the bottom.

DECK MECHANISM DISASSEMBLY

Drum Assembly Disassembly

Step-by-step instructions for disassembling the drum assembly.

Plate Assembly Top Disassembly

Steps for removing the plate assembly top.

Holder Assembly CST Disassembly

Instructions for disassembling the Holder Assembly CST.

Guide CST Disassembly

Steps for removing the Guide CST.

DECK MECHANISM DISASSEMBLY (Continued)

Bracket Side & Door Disassembly

Instructions for disassembling bracket side and door components.

Arm Assembly F/L Disassembly

Steps for removing the Arm Assembly F/L.

Lever Assembly S/W Disassembly

Instructions for disassembling the Lever Assembly S/W.

DECK MECHANISM DISASSEMBLY (Continued)

Arm Assembly Cleaner Disassembly

Steps for removing the Arm Assembly Cleaner.

Head F/E Disassembly

Instructions for removing the Head F/E assembly.

Base Assembly A/C Head Disassembly

Steps for disassembling the Base Assembly A/C Head.

DECK MECHANISM DISASSEMBLY (Continued)

Brake Assembly S Disassembly

Instructions for removing the Brake Assembly S.

Brake Assembly T Disassembly

Steps for removing the Brake Assembly T.

Arm Assembly Tension Disassembly

Instructions for removing the Arm Assembly Tension.

Reel S & T Disassembly

Steps for removing Reel S and Reel T.

DECK MECHANISM DISASSEMBLY (Continued)

Support CST Disassembly

Instructions for removing the Support CST.

Base Assembly P4 Disassembly

Steps for removing the Base Assembly P4.

Opener Lid Disassembly

Instructions for removing the Opener Lid.

Arm Assembly T/up Disassembly

Steps for removing the Arm Assembly T/up.

Arm Assembly Pinch Disassembly

Instructions for removing the Arm Assembly Pinch.

DECK MECHANISM DISASSEMBLY (Continued)

Belt Capstan/Motor Capstan Disassembly

Steps for removing the belt and motor capstan.

Clutch Assembly D33-K Disassembly

Instructions for removing the Clutch Assembly D33-K.

Lever F/R Disassembly

Steps for removing the Lever F/R.

Gear H-Up/D-K or Gear Up/D-K Disassembly

Instructions for removing the gear assemblies.

DECK MECHANISM DISASSEMBLY (Continued)

Bracket Assembly Jog Disassembly

Steps for removing the Bracket Assembly Jog.

Guide Rack F/L & Gear Rack F/L Disassembly

Instructions for removing guide and gear racks.

Brake Assembly Capstan Disassembly

Steps for removing the Brake Assembly Capstan.

DECK MECHANISM DISASSEMBLY (Continued)

Gear Drive, Gear Cam, Gear Connector Disassembly

Instructions for removing gear drive, cam, and connector.

Bracket Assembly L/D Motor Disassembly

Steps for removing the Bracket Assembly L/D Motor.

DECK MECHANISM DISASSEMBLY (Continued)

Gear Sector Disassembly

Instructions for removing the Gear Sector.

Base Tension, Plate Slider, Lever Tension Disassembly

Steps for disassembling base tension, plate slider, and lever tension.

DECK MECHANISM DISASSEMBLY (Continued)

Gear Assembly P3/P2 Disassembly

Instructions for removing Gear Assembly P3 and P2.

Base Assembly P3/P2 Disassembly

Steps for removing Base Assembly P3 and P2.

Arm Assembly Idler Disassembly

Instructions for removing the Arm Assembly Idler.

DECK MECHANISM ADJUSTMENT

Tools and Fixtures for Service

Lists the tools and equipment required for adjustments.

Alignment Tapes for Adjustment

Details the specific alignment tapes required for adjustments.

MECHANISM ALIGNMENT POSITION CHECK

Test Equipment and Conditions

Specifies equipment and conditions for alignment checks.

Check Diagram and Procedure

Illustrates alignment checks with diagrams and steps.

PREPARATION FOR ADJUSTMENT

Cassette Loading Preparation

Steps to prepare the mechanism for adjustment without a cassette.

Torque Checking Purpose

Explains the purpose of torque checking for tape transport.

CHECKING TORQUE

Torque Measurement Setup

Describes the setup for measuring torque using gauges.

Torque Values by Operation Mode

Lists required torque values for different operational modes.

GUIDE ROLLER HEIGHT ADJUSTMENT

Preliminary Adjustment

Initial adjustment of guide roller height.

Precise Adjustment

Fine-tuning guide roller height for optimal tape path.

AUDIO/CONTROL (A/C) HEAD ADJUSTMENT

Preliminary Adjustment (Height and Tilt)

Adjusting head height and tilt for accurate track alignment.

Precise Adjustment (Azimuth)

Fine-tuning head azimuth for optimal signal reproduction.

X-VALUE ADJUSTMENT

Compatibility Purpose

Explains the goal of X-Value adjustment for model compatibility.

Adjustment Procedure

Steps for performing the X-Value adjustment.

ADJUSTMENT AFTER DRUM ASSEMBLY REPLACEMENT (VIDEO HEADS)

Roller Guide and X Value Correction

Correcting roller guide and X-value after drum replacement.

Tape Travel Check

Verifying tape path after drum assembly work.

TAPE TRAVEL CHECK AFTER DECK REASSEMBLY

Audio and RF Locking Time Check

Checking audio/RF lock times during playback and mode changes.

Tape Curling or Jamming Check

Verifying tape path for curling or jamming issues.

MAINTENANCE/INSPECTION PROCEDURE

Check Before Starting Repairs

Initial checks for lubrication and cleanliness before maintenance.

Required Maintenance

Discusses the importance of precise components and periodic checks.

MAINTENANCE/INSPECTION PROCEDURE (Continued)

Scheduled Maintenance

Guidelines for periodic inspection based on usage hours.

Supplies Required for Inspection

Lists materials needed for inspection and maintenance.

MAINTENANCE/INSPECTION PROCEDURE (Continued)

Cleaning Procedure (Video Head)

Steps for cleaning the video head using patches and alcohol.

Cleaning Procedure (Tape Transport)

Steps for cleaning the tape transport system.

MAINTENANCE/INSPECTION PROCEDURE (Continued)

Greasing Guidelines and Points

Instructions and diagrams for proper greasing of parts.

Periodic Greasing Schedule

Specifies locations for periodic greasing every 5,000 hours.

MECHANISM TROUBLESHOOTING GUIDE

Deck Mechanism Troubleshooting (Part A & B)

Troubleshooting for Auto REW issues and No F/R modes.

MECHANISM TROUBLESHOOTING GUIDE (Continued)

Deck Mechanism Troubleshooting (Part C & D)

Troubleshooting for Auto Stop and Cassette Loading issues.

MECHANISM TROUBLESHOOTING GUIDE (Continued)

Deck Mechanism Troubleshooting (Part E)

Troubleshooting for Tape Presence not sensed in PB mode.

MECHANISM TROUBLESHOOTING GUIDE (Continued)

Front Loading Mechanism Troubleshooting (Part A)

Troubleshooting for cassette insertion problems.

Front Loading Mechanism Troubleshooting (Part B)

Troubleshooting for cassette ejection problems.

MECHANISM TROUBLESHOOTING GUIDE (Continued)

Front Loading Mechanism Troubleshooting (Part C)

Troubleshooting for cassette loading failure.

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