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AJP PR4 Service Manual

AJP PR4
191 pages
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Chapter 1 – General information / Technical specifications
Service Manual AJP PR3/PR4 1 - 1
GENERAL SAFETY AND
MAINTENANCE RULES
Carbon monoxide
If the engine has to work to carry out any
operation, make sure the space is ventilated.
Do not operate the engine in an closed space.
! DANGER !
The exhaust gas gives off carbon monoxide, a
toxic gas which may lead to poisoning and can
cause death.
Run the engine preferably outdoors. If not
possible, do it in a space with a ventilation
system connected to the exhaust system.
Fuel
Fuel is highly flammable and poisonous.
Extreme caution should be used when
handling fuel.
- Do not fill the motorcycle next to flames or
lighted cigarettes;
- Always stop the engine before refueling;
- Be careful not to spill fuel to the engine or
exhaust pipe while the engine is hot;
- Clean quickly spilled fuel;
- If the fuel is swallowed or contact with eyes,
seek medical attention immediately;
- Keep children and pets at a distance.
! DANGER !
Gasoline is extremely flammable and
explosive under certain conditions. KEEP IT
AWAY FROM CHILDREN.
Components with high temperatures
! DANGER !
The engine and exhaust system are hot when
the engine is running and maintains this high
temperature sometime after the engine stops.
Use insulated gloves or wait for the engine to
cool before handling the engine or exhaust
system.
Engine oil used
Follow the laws in force in your country for
collecting and treatment of waste oil. Never
dump used oil into the sewer or ground.
The oil is extremely toxic and contaminates
water and soils.
GENERAL SAFETY AND
MAINTENANCE RULES
1 – 1
FUEL FEED SYSTEM
MODEL IDENTIFICATION
1 – 3
STEERING STEM
GENERAL INFORMATION
1 – 4
FRONT SUSPENSION
MOTORCYCLE DIMENSIONS
1 – 5
REAR SUSPENSION
ENGINE
1 – 6
WHEELS AND TYRES
CLUTCH
1 14
BRAKE SYSTEM
BEARINGS, SEALS, WASHERS
AND ENGINE BOLTS
1 18
ELECTRIC SYSTEM
ALTERNATOR
1 20
TIGHTENING TORQUES
STARTER MOTOR
1 21
LUBRICATION POINTS AND
SEALING

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AJP PR4 Specifications

General IconGeneral
Compression Ratio11.5:1
Cooling SystemLiquid cooled
ClutchWet multi-plate
Front Tire90/90-21
Rear Tire120/90-18
Seat Height920 mm
Ground Clearance320 mm
Fuel Capacity7.5 liters
Dry Weight115 kg
Front BrakeDisc
Rear BrakeDisc
Engine TypeSingle cylinder, 4-stroke
Transmission6-speed

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