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Allen-Bradley MSR127 User Manual

Allen-Bradley MSR127
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Installation Instructions
Original Instructions
MSR127 Minotaur Monitoring Safety Relays
Catalog Number 440R-N23124, 440R-N23125, 440R-N23126, 440R-N23127, 440R-N23128, 440R-N23129, 440R-N23129M, 440R-N23130,
440RN23131, 440R-N23132, 440R-N23132S, 440R-N23133, 440R-N23134, 440R-N23135, 440R-N23135M, 440R-N23135S, 440R-N23213
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Translated versions are not always available for each revision.
Safety
This device is intended to be part of the safety-related control system of a
machine.
Safety Notes
Before installation, a risk assessment must be performed to determine whether
the specifications of this device are suitable for all foreseeable operational and
environmental characteristics of the machine to which it is to be fitted. At regular
intervals during the life of the machine, check whether the characteristics
foreseen remain valid.
Rockwell Automation cannot accept responsibility for failure of this device if the
procedures given in these instructions are not followed or if it is used outside the
recommended specifications in these instructions.
Repair
If there is any malfunction or damage, do not attempt to repair. The unit must be
replaced before machine operation is allowed.
Declaration of Conformity
Rockwell Automation declares that all MSR127 safety relays are in
conformity with Directives 2014/30/EU, 2006/42/EC, 2011/65/EU as
specified in the Declaration of Conformity available from
rok.auto/certifications
.
Functional Description
The unit is enabled once supply is powered up and the safety circuits are closed.
The PWR status indicator is on.
A valid reset operation activates the safety outputs. The CH1 and CH2 status
indicators of the output are lit. At demand of the safety function and if any fault,
the safety outputs are de-energized within the specified response time.
Fault Detection
If a fault occurs, the internal relay circuit forces the safety outputs off. One or both
output status indicators may be off. The PWR indicator may be flashing. Remove
the fault and cycle the safety input to re-enable the device. Cycling power to the
safety relay can also clear the fault condition.
Diagnostics
Auxiliary (N.C.) outputs 41…42 monitor the safety output state.
Topic Page
Summary of Changes 1
Safety 1
Declaration of Conformity 1
Functional Description 1
Diagnostics 1
Safety Input 2
Reset 2
Wiring Examples 2
Circuit Diagram 2
Approximate Dimensions 3
Installation 3
Safety Specification 3
Technical Specifications 3
Topic Page
Updated title of publication 1
Updated Declaration of Conformity section 1
Updated Positive Edge section 2
Updated Circuit Diagram section 2
Updated Safety Specification section 3
ATTENTION: Danger of serious injuries.
Misuse can result in malfunction.
Only authorized and trained personnel must start up,
assemble, install, manipulate, or retrofit the device.
Installation must be in accordance with these instructions.
Do not defeat, tamper, remove, or bypass this unit.
IMPORTANT
The safety inputs of these products are described as
normally closed (N.C.), that is, with the guard closed,
actuator in place (where relevant) and the machine able to
be started. Exposure to shock and/or vibration in excess
of what is stated in IEC 60068 part: 2-6/7 must be avoided.
Adherence to the recommended inspection and
maintenance instructions forms part of the warranty.
ATTENTION: MSR127 safety relays are not repairable.
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Allen-Bradley MSR127 Specifications

General IconGeneral
BrandAllen-Bradley
ModelMSR127
CategoryRelays
LanguageEnglish

Summary

Summary of Changes

Safety Information

Safety Notes

Risk assessment required before installation; check specifications periodically. Authorized personnel only.

Declaration of Conformity

Functional Description and Fault Handling

Functional Description

Unit enabled by supply and closed safety circuits. Reset activates outputs; faults de-energize outputs.

Fault Detection

Internal relay forces outputs off on fault. Remove fault and cycle safety input or power to re-enable.

Diagnostics

Auxiliary (N.C.) outputs 41...42 monitor the safety output state.

Repair Information

Safety Input Configuration

Safety Input

Single or dual channel. Cross-loop monitoring enabled/disabled based on wiring. Connect negative pole to S21 for 24V DC signals.

Reset Modes and Operation

Reset

Available in automatic/manual start (T/TP) and manual monitored reset (R/RP). Feedback circuit must be closed.

Automatic/Manual Start

Reset circuit S12-S34 not monitored. Unit active when safety inputs and reset circuit are closed.

Manual Monitored Reset

Requires and monitors a signal change on reset circuit S12-S34 after safety inputs are closed.

Positive Edge

Unit is active after safety inputs are closed and then reset circuit is closed.

Wiring Examples and Circuit Diagram

Wiring Examples

Illustrates dual-channel safety gates with monitored manual and auto reset.

Circuit Diagram

Schematic showing connections for MSR127 and MSR127.1 models.

Technical Specifications

Approximate Dimensions

Provides physical dimensions of the MSR127 unit in mm (in.).

Status Indicators

Details the meaning of PWR, CH1, and CH2 status indicators (Green, Flashing Green).

Installation

Instructions for mounting in an enclosure (IP54 minimum) and terminal removal.

Safety Specification

Details performance level (PLe) and safety integrity level (SIL 3) according to EN ISO 13849-1 and IEC 61508.

Technical Specifications

Lists electrical properties, output ratings, electrical life, mechanical life, and environmental parameters.

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