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Alliance Laundry Systems 602004144 - User Manual

Alliance Laundry Systems 602004144
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Operation/Maintenance
www.comlaundry.com
Tumble Dryers
Stacked 30 Pound Capacity
Stacked 45 Pound Capacity
Starting Serial No. 0602004144
Refer to Page 3 for Model Numbers
Part No. 70400101R9EN
July 2011
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

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Summary

Safety and Installation Compliance

General Safety Warnings

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE safety message icons and their meanings.

Installation Code Requirements

Specifies that installation must conform to local codes and relevant standards.

Model Identification and Controls

Applicable Dryer Models

Lists specific Gas, Steam, and Electric tumble dryer models covered by the manual.

Model Control Suffixes

Lists suffixes used for different control types, such as OPL, vended, and coin controls.

Customer Support and Machine Identification

Customer Service and Technical Assistance

Provides contact details for obtaining replacement parts and technical support.

Serial Plate and Wiring Diagram Locations

Indicates where to find the machine's serial plate and wiring diagram.

Understanding Safety Information

Explanation of Safety Message Icons

Defines the meaning of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE labels.

Warranty and Installation Considerations

Notes regarding warranty voidance and essential installation requirements.

Critical Safety Instructions

Electrical Hazard Precautions

Warnings about hazardous voltage, emphasizing safety during servicing.

General Operating Safety Guidelines

Instructions for safe operation, covering fire risk, children, and appliance tampering.

Further Safety Guidelines

Flammable Substances and Materials

Precautions regarding flammable items, dry-cleaning solvents, and fiberglass.

Servicing and Installation Safety Protocols

Safety measures for servicing, installation, and preventing public access.

Operating the Tumble Dryer

Emergency Stop Button Functionality

How to use the emergency stop button on CE approved models.

Basic Dryer Operation Steps

Steps for loading, setting controls, drying, and unloading laundry.

Control System Operation Modes

LED OPL Control Interface

Details on operating the LED OPL control panel and its features.

Anti-Wrinkle and Extended Tumble Feature

Explanation of the post-cycle tumbling feature to reduce wrinkles.

Digital Timer Control Features

Dual Digital Timer Control Usage

Instructions for operating the Dual Digital Timer Control (QT suffix).

One-Touch Drying for Repetitive Loads

Notes on using the one-touch drying feature for repeating previous cycles.

Digital Timer Control Operations

Stopping and Restarting Dryer Cycles

Procedures for stopping the dryer during a cycle and how to restart it.

Referencing Error Codes

Guidance on where to find information about error codes displayed on the unit.

Error Code Diagnostics and Troubleshooting

Interpreting Error Codes

Lists error codes, their definitions, and suggested corrective actions.

Specific Airflow Switch Faults

Details on errors related to the airflow switch, including flashing and solid states.

Coin-Operated Dryer Controls

Single Drop Control Operation Guide

How to use the Single Drop (SD) and Single Drop, prep for coin (SX) controls.

Control System Operating Modes

Explains Power-Up, Ready, Start, and Run modes of the control system.

Advanced Control Functions

Door Interlock and Cycle Modes

Description of Door Open Mode, End of Cycle Mode, and Topoffs.

Temperature Selection Mechanism

How the temperature selector switch functions and displays settings.

DX4 Coin Control System

DX4 Coin Control Operating Steps

Step-by-step guide for operating the DX4 Coin Control (3V and 3X suffixes).

DX4 Temperature Settings Tables

Tables detailing temperature and time settings for Non-CE and CE units.

DX4 OPL Control System

DX4 OPL Control Operating Steps

Step-by-step guide for operating the DX4 OPL Control (30 suffix).

DX4 OPL Temperature and Time Tables

Tables detailing temperature and time settings for Non-CE and CE units.

Ignition Control for Non-CE Dryers

Non-CE Ignition Sequence and Operation

Details on power-up, ignition sequence, normal operation, and flame termination.

Non-CE Lockout and Low Voltage Features

Explanation of control lockout modes and low voltage detection.

Ignition Control for CE Dryers

CE Ignition Sequence and Operating Modes

Explains CE ignition sequence, operating modes, and diagnostic LED status.

CE Lockout and Manual Reset Procedures

Details on lockout mode and how to perform a manual reset.

System Diagnostic Tests and Codes

System Tests and Fault Identification

Covers system tests, low voltage detection, and gas valve fault checks.

Diagnostic LED and Error Code Interpretation

Explains diagnostic LED status colors and how to interpret error codes.

Daily Maintenance Procedures

Cleaning Lint Compartment and Screen

Steps for daily cleaning of the lint compartment and screen for proper airflow.

Area Inspection and Cylinder Check

Inspect the area surrounding the dryer and check the cylinder for foreign objects.

Daily Maintenance Details and Components

Cabinet Thermistor and Blower Cleaning

Cleaning specific components like the cabinet thermistor and blower housing.

Periodic Maintenance Schedule

Monthly Maintenance Tasks

Tasks to perform monthly, including exhaust duct cleaning and thermostat wiping.

Quarterly Maintenance Tasks

Tasks to perform quarterly, such as cleaning air vents and checking belts.

Long-Term Maintenance Schedule

Bi-Annual Maintenance Actions

Tasks to perform twice a year, including checking hardware and connections.

Annual Maintenance Actions

Tasks to perform annually, such as cleaning the cylinder and burner tubes.

Troubleshooting Common Issues

Before You Call for Service Guide

Troubleshooting common problems like 'Won't Start' or 'Won't Heat'.

Customer Service Contact Information

Contact details for obtaining literature, replacement parts, and technical assistance.

Overview

This document is an operation and maintenance manual for Tumble Dryers manufactured by Alliance Laundry Systems. It covers stacked 30-pound and 45-pound capacity models with serial numbers starting from 0602004144.

Function Description:

The devices described are commercial tumble dryers designed for drying fabrics. They are available in gas, steam, and electric heating configurations. The manual provides instructions for their safe operation, various control types, and maintenance procedures to ensure optimal performance and longevity.

Important Technical Specifications:

The manual lists specific model numbers for 30-pound (T30) and 45-pound (T45) capacity dryers, categorized by heating type (Gas, Steam, Electric).

  • T30 Gas Models: CHD30STG2-CAT30L/N, CHD30STG2-CTT30L/N, CHD30STG2-CUT30L/N, DRST30G2-BAT30L/N, DRST30G2-BTT30D/L/N, DRST30G2-BUT30L/N, IPD30STG2-ITT30L/N.
  • T30 Steam Models: CHD30STS2-CTT30S, CHD30STS2-CUT30S, DRST30S2-BTT30S, DRST30S2-BUT30S, IPD30STS2-ITT30S.
  • T30 Electric Models: CHD30STE2-CTT30E, CHD30STE2-CUT30E, DRST30E2-BTT30E, DRST30E2-BUT30E, IPD30STE2-ITT30E.
  • T45 Gas Models: CTT45L/N, DRST45G2-BAT45L/N, DRST45G2-BTT45D/L/N, DRST45G2-BUT45L/N, IPD45STG2-ITT45L/N.
  • T45 Steam/Electric Models: Not Applicable (indicated as such in the table, implying T45 models are primarily gas or have different designations not listed under these specific steam/electric categories).

Control Suffixes:

The models include various control types:

  • 3O - DX4 OPL: DX4 On-Premise Laundry control.
  • 3V - DX4 vended: DX4 vended control.
  • 3X - DX4 prep for coin: DX4 prepared for coin operation.
  • EO - LED OPL: LED On-Premise Laundry control.
  • QT - dual digital timer: Dual digital timer control.
  • SD - single drop: Single drop control.
  • SX - single drop, prep for coin: Single drop, prepared for coin operation.

Temperature Settings (Dual Digital Timer Control - QT Control Suffix):

  • HIGH: 190°F (87°C)
  • MED: 170°F (77°C)
  • LOW: 120°F (49°C)
  • NO HEAT

Temperature Settings (Single Drop Control - SD and SX Control Suffixes):

  • HIGH: 190°F (87°C)
  • MED: 160°F (71°C)
  • LOW: 130°F (54°C)
  • NO HEAT

Temperature Settings (DX4 Coin Control - 3V and 3X Control Suffixes):

  • Non-CE and Non-Australian Units:
    • Left Button: 135°F (57.2°C)
    • Middle Button: 150°F (65.5°C)
    • Right Button: 180°F (82.2°C)
  • CE and Australian Units:
    • Left Button: 104°F (40°C)
    • Middle Button: 140°F (60°C)
    • Right Button: 176°F (80°C)

Temperature Settings (DX4 OPL Control - 3O Control Suffix):

  • Non-CE and Non-Australian Units:
    • Left Button: 135°F (57.2°C)
    • Middle Button: 150°F (65.5°C)
    • Right Button: 180°F (82.2°C)
  • CE and Australian Units:
    • Left Button: 104°F (40°C)
    • Middle Button: 140°F (60°C)
    • Right Button: 176°F (80°C)

Usage Features:

  • Safety Information: Emphasizes adherence to local and national codes (Z223.1/NFPA 54, ANSI/NFPA 70 in USA; CAN/CSA-B149.1, CSA C22.1 in Canada; Australian Gas Association Installation Code in Australia). Warnings are provided regarding flammable substances, gas leaks, and the importance of qualified installation and service.
  • Emergency Stop Button (CE Models): Located on the front panel, it stops all machine action when pressed. To restart, pull the button out and press START. Note that it does not remove electrical power.
  • Loading and Operation: Users are instructed to clean the lint screen daily, load laundry without overloading, and select the appropriate temperature setting based on fabric care labels.
  • Anti-Wrinkle/Extended Tumble Feature: After a drying cycle, the cylinder tumbles without heat intermittently for one hour (LED OPL, Dual Digital Timer) or up to 18 hours (Single Drop) or until the door is opened, to prevent wrinkling.
  • One-Touch Drying (Dual Digital Timer Control): For repetitive loads, pressing START in Idle Mode repeats the last drying cycle.
  • Topoffs (Single Drop Control): Coin drops during a cycle add programmed dry time, up to a maximum of 99 minutes.
  • Door Safety: The tumble dryer will not operate with the loading door or lint panel open. Opening the door during a cycle will stop heating and motor action. Both doors must be closed and START pressed to resume.
  • Error Codes: The manual provides a table of error codes (OP, SH, AF-1, AF-2, AF Flashing, AF Solid) and their definitions with corrective actions, particularly for the Dual Digital Timer Control.
  • Ignition Control Operation (Gas Models): Detailed descriptions of Power Up, Ignition Sequence, Normal Operation, Termination of Flame, Control Lockout, and Low Voltage Detection for both Non-CE and CE Models. Diagnostic LED (DGN LED) colors and flash patterns indicate the status and fault types (e.g., Ignition Control Internal Failure, Gas Valve Not Connected, Ignition/Flame Sense Failure, Low Voltage Detection).

Maintenance Features:

The manual outlines a comprehensive maintenance schedule:

  • Daily Maintenance:
    • Inspect surrounding area for combustible materials.
    • Check cylinder for foreign objects.
    • Clean lint from lint compartment and screen. Instructions include unlocking and pulling out the lint drawer, removing accumulated lint, brushing lint from the screen, checking for screen tears, ensuring proper screen coverage, wiping the cabinet thermostat and thermistor, and replacing the lint drawer securely.
  • Monthly Maintenance:
    • Remove lint and debris from inside the exhaust duct.
    • Ensure even lint distribution over the lint screen.
    • Wipe accumulated lint off the cabinet high limit thermostat and thermistor.
    • Clean lint and debris buildup from the blower.
  • Quarterly Maintenance:
    • Vacuum air vents on drive motors.
    • Vacuum lint from the rear limit thermostat cover.
    • Check and clean steam coils (if applicable).
    • Check combustion and ventilation air flow.
    • Check belt tension and condition; replace worn or cracked belts.
  • Bi-Annually Maintenance:
    • Check mounting hardware for loose nuts, bolts, or screws.
    • Check gas connections for leakage.
    • Check for loose electrical connections.
    • Check steam connections for looseness and leakage.
    • Remove all front panels and vacuum, including coin drop mechanisms.
    • Check cylinder and front panel seals.
    • Inspect cabinet and inner panels for damage.
    • Clean burner tubes and orifice area of lint buildup.
  • Annual Maintenance:
    • Remove cylinder and vacuum lint from around the rear seal and idler assembly. Check seal idler assembly for wear.
    • Remove burner tubes and clean with water and a brush.

The manual emphasizes that all maintenance involving electrical power, gas, or steam connections must be performed by licensed personnel and requires disconnecting power and closing supply valves to prevent serious injury or death. It also provides a troubleshooting guide ("Before You Call for Service") for common issues like "Won't Start," "Won't Heat," and "Clothes Not Dry," along with possible reasons and corrective actions.

Alliance Laundry Systems 602004144 Specifications

General IconGeneral
BrandAlliance Laundry Systems
Model602004144
CategoryDryer
LanguageEnglish

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