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Amada M-1245 User Manual

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Amada M-1245 Specifications

General IconGeneral
BrandAmada
ModelM-1245
CategoryPower Tool
LanguageEnglish

Summary

Foreword

Precautions for Safe Operation

Machine Leveling and Bolt Tightening

Ensure machine accuracy and safety by checking level and tightening anchor bolts.

Recommended Oil Usage

Use recommended oils and maintain adequate levels for lubrication and holddowns.

Cutting Capacity Adherence

Strictly observe the maximum cutting thickness for safe and efficient operation.

Blade Wear and Replacement

Check blade for wear and replace early to prevent overload and maintain accuracy.

Blade Clearance Adjustment Importance

Proper blade clearance prevents damage, burrs, and jamming.

Mandatory Use of Holddowns

Always secure material with holddowns before cutting for safe operation.

Safeguards Integrity

Never operate the machine with safety guards removed; it is extremely dangerous.

Regular Bolt and Nut Retightening

Periodically check and retighten all bolts and nuts to ensure machine integrity.

Operator Responsibility Assignment

Assign a responsible person for operation and maintenance to prevent accidents.

Operator's Manual Availability

Keep this manual near the machine for ready reference and to ensure correct operation.

Section 1: Installation Procedures

Machine Placement Guidelines

Construct foundation of concrete, ensure flatness, levelness, and adequate space.

Machine Carrying and Lifting

Carefully unpack and lift the machine using secure lifting lugs to prevent impact.

Initial Cleaning Procedure

Remove rust preventive coating with solvent and apply machine oil to surfaces.

Leveling and Anchoring the Machine

Use spirit levels to achieve 0.05 mm/m tolerance and anchor with bolts.

Electrical Connections Setup

Connect power supply cable to circuit breaker and ground wire to terminal.

Foot Switch Connection

Connect the foot switch cable plug to its designated receptacle on the machine.

Side Gauge Installation

Mount and align the side gauge support using T-bolts and secure it properly.

Front Support Installation

Attach the front support to the table using T-bolts and ensure it is level.

Hydraulic Oil Level Check

Verify the oil level in the hydraulic tank using the sight gauge.

Initial Lubrication Process

Perform initial lubrication by operating the pump lever to distribute oil.

Section 2: Machine Controls

Control Panel Functions

Overview of control panel buttons: POWER, DRIVE, lights, and mode selections.

Emergency Stop Button Operation

Immediate machine stop function and procedure to resume operation after use.

Mode Selection Guide

Explanation of SINGLE, CONT., INCH, and OFF modes for different operations.

Light Beam and Contact Switch Usage

Using the light beam for alignment and the contact switch for automatic shearing.

Side Gauge and Front Support Roles

Function of side gauge and front support in determining cutting width and alignment.

Automatic Shearing Limit Switches

How limit switches enable automatic shearing when the worksheet contacts them.

Section 3: Operation Procedures

Blade Clearance Adjustment

Setting optimum blade clearance based on worksheet thickness for best shearing.

Single Mode Operation

Performing individual shearing strokes by engaging the foot switch.

Continuous Mode Operation

Operating the ram in continuous up-and-down cycles while the foot switch is pressed.

Automatic Shearing Mode

Executing automatic shearing strokes triggered by worksheet contact with limit switches.

Section 4: Maintenance

Daily Maintenance Checks

Essential daily tasks: checking oil levels, lubrication, and blade condition.

Periodic Maintenance Schedule

Monthly tasks: V-belt tension check, machine leveling, and backgauge parallelism.

Blade Removal and Installation

Step-by-step guide for safely removing and installing upper and lower blades.

Lower Blade Height Adjustment

Adjusting the lower blade height to match the table surface for proper feeding.

Backgauge Parallelism Adjustment

Correcting backgauge alignment for consistent sheared widths on both sides.

Beam Light Position Adjustment

Aligning the beam light with the scribed line on the worksheet for accurate cuts.

Ram Stop Position Adjustment

Setting the ram to stop precisely at its Top Dead Center (TDC) position.

Accessory Guide

Front Support with Scale

Front support features a scale for setting shear width without using the backgauge.

Electromagnetic Sheet Support

Device using electromagnetic roll to prevent worksheet deflection for accuracy.

Pneumatic Sheet Support

Uses pneumatic pressure to hold worksheets, preventing deflection and ensuring accuracy.

Automatic Release Backgauge

Backgauge reverses automatically at the end to prevent interrupting sheet feeding.

Specifications

Machine Model Specifications Overview

Table detailing technical specs like thickness, length, weight, and motor power for each model.

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