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Amada MacGregor DC 13-T Series - User Manual

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961-00060 rev9
DC Spot Welding Power Supply
DCxx13-T and M31xx-T
Resistance Welders
HARDWARE MANUAL

Questions and Answers

  • T
    Tammy NguyenAug 15, 2025
    What to do if my Amada MacGregor DC 13-T Welding Accessories machine is on, but has no output?
    • J
      janet64Aug 15, 2025
      If your Amada Welding Accessories machine is on but not producing any output, it might be overheating or experiencing a feedback fault. Clear the fault and inhibit. Allow the machine to cool down, then investigate the reasons for overheating. Also, check the output connections.
  • M
    Mark BlairAug 18, 2025
    Why does my Amada MacGregor DC 13-T Welding Accessories machine continually produce a HARDWARE/FEEDBACK fault?
    • J
      James WilkinsonAug 19, 2025
      The most common reason for a continuous HARDWARE/FEEDBACK fault in your Amada Welding Accessories machine is broken voltage feedback wires. Perform a quick check for voltage feedback by attempting a weld with internal sensing. You can do this by disconnecting the leads and fitting links, or by unplugging the voltage sensing jack socket. Also, check the electrode contact.
  • C
    Christopher HayesAug 21, 2025
    What to do if my Amada MacGregor DC 13-T Welding Accessories machine will not trigger?
    • M
      Michelle RoweAug 22, 2025
      If your Amada Welding Accessories machine won't trigger, the most frequent cause is a loss of +24VDC or wiring issues. You should check the fuse and wiring.
  • D
    David ArnoldAug 25, 2025
    What to do if my Amada MacGregor DC 13-T machine is on but has no output when using distribution electronics?
    • M
      Mark ArellanoAug 25, 2025
      If you're using distribution electronics and your Amada Welding Accessories machine is on but has no output, the loss of output could stem from either the power supply or the distribution electronics. To troubleshoot, disconnect the distribution electronics and connect a load directly across the welder. Then, try a sample weld pulse.
  • O
    orangelAug 28, 2025
    What to do if my Amada Welding Accessories machine continually produces a HARDWARE/FEEDBACK fault when using distribution electronics?
    • C
      Crystal HernandezAug 28, 2025
      If your Amada Welding Accessories machine continually shows a HARDWARE/FEEDBACK fault when using distribution electronics, the issue lies either in the power supply or the distribution electronics. Disconnect the distribution electronics and connect a load directly across the welder to isolate the problem. Then, try a sample weld pulse.
  • R
    Robert ReedAug 30, 2025
    Why does my Amada MacGregor DC 13-T machine continually exceed upper or lower limits?
    • S
      Susan AndrewsAug 30, 2025
      Variations in the electrode, particularly when it's new, often cause the Amada Welding Accessories machine to exceed upper or lower limits. Try running several trial welds and check the electrode alignment. Operate the machine in constant current mode to rule out voltage feedback problems. Locate the cause of the voltage feedback problem.
  • L
    lowestephanieSep 3, 2025
    How to fix no RS232 communication with Amada MacGregor DC 13-T Welding Accessories?
    • C
      Claudia RobertsSep 3, 2025
      If you're experiencing no RS232 communication with your Amada Welding Accessories, the problems generally occur with incorrect wiring or incompatible software. Check the connections, paying particular attention to Tx & Rx.
  • A
    Alison WalkerSep 5, 2025
    What to do if my Amada Welding Accessories machine starts, but displays UNABLE TO ESTABLISH COMMS?
    • D
      dirwinSep 5, 2025
      If your Amada Welding Accessories machine starts but shows 'UNABLE TO ESTABLISH COMMS', it means that incompatible software is installed. You should fit the correct software.
  • A
    Anthony GilesSep 9, 2025
    What to check if the main display of Amada Welding Accessories is not illuminated?
    • H
      hsosaSep 9, 2025
      To troubleshoot an unilluminated main display on your Amada Welding Accessories, check the rear panel fuses, the mains supply to the machine, and the mains fuse.
  • A
    Anthony LittleSep 12, 2025
    What to check if the power on indicator of Amada MacGregor DC 13-T Welding Accessories is not illuminated?
    • M
      Martha CarsonSep 12, 2025
      To troubleshoot the Amada Welding Accessories when the power indicator isn't lit, check the rear panel fuse (if there's one). Disconnect all external +24VDC connections. Check the mains fuse and the mains supply to the machine.

Summary

Annex

Safety regulations

Safety regulations for resistance welding operations.

General references on resistance welding

Provides general references and information related to resistance welding.

Contact addresses

Lists contact information and addresses for support and inquiries.

General Information

Safety First

Emphasizes safety as the primary rule for operating the equipment.

Hazards and Precautions

Details potential hazards (mechanical, electrical, thermal, crushing) and necessary precautions.

Environmental Restrictions

Notes on operating environment, including conductive dust and EMC considerations.

Technical Description

Introduction

Introduces the MacGregor resistance welding power source and its purpose.

Technical Specification Reference

Refers to the associated hardware manual for detailed technical specifications.

Commissioning

Electrical Connections

Guidelines for connecting the unit to mains power, including single and three-phase.

Preparation and Installation: DCxx13 Front Panel

DCxx13 Front Panel Overview

Details the front panel components and layout for DCxx13 models.

Preparation and Installation: M31 Range Front Panel

M31 Range Front Panel Overview

Illustrates and describes the front panel features of M31 range welders.

Preparation and Installation: DCxx13 Rear Connections

DCxx13 Rear Panel Connections

Explains the rear panel connectors and their functions for DCxx13 units.

Preparation and Installation: DC6013 T;DC1013 T Rear Connections

DC6013 T;DC1013 T Rear Panel Connections

Details rear panel connections for DC6013T and DC1013T models.

Preparation and Installation: M31 Range Rear Connections

M31 Range Rear Panel Connections

Describes the rear panel connections for the M31 range welders.

Rear Panel Connections: Standard IO Interface

Standard IO Isolated Interface

Details standard input/output connections via a 37-pin D-type connector.

Standard Outputs

Lists and describes the standard outputs available at the PLC interface socket.

Rear Panel Connections: Standard IO Details

Standard Inputs

Lists and describes the standard inputs available at the PLC interface socket.

Standard IO Default Configuration

Shows the default mapping of standard outputs to specific functions.

Rear Panel Connections: DS Option

DS Option Configuration

Explains the input/output configurations for the DS option.

Rear Panel Connections: BCD and Optional IO

BCD Option Configuration

Details the input/output mapping for the BCD option.

Optional IO Isolated Interface

Describes the expanded input/output options via an optional 37-pin D-type socket.

Optional Outputs

Lists and describes the optional outputs available at the PLC interface.

Rear Panel Connections: Optional IO Details

Optional Inputs

Lists and describes the optional inputs available at the PLC interface.

Optional IO Default Configuration

Shows the default mapping of optional outputs to specific functions.

Rear Panel Connections: Optional BCD and Program Echo

Optional BCD Option Configuration

Details the BCD option configuration for optional outputs and inputs.

Program Echo Configuration

Explains the program echo feature and its BCD output mapping.

Rear Panel Connections: Communication Ports

Isolated RS232 Communications

Describes the optically isolated RS232 communication port and its pinout.

PC Port Connection Guide

Guides on interfacing the machine with PC serial ports (9-pin and 25-pin).

15-way Trigger;Fault D-type Connector

Details the signals and indicators available on the 15-way Trigger/Fault D-type connector.

Rear Panel Connections: Ancillary Functions

Voltage Sensing and Stop Functionality

Explains the function of the STOP link and voltage sensing terminals.

Isolated Analogue Outputs

Describes the optional optically isolated analogue outputs for monitoring process parameters.

Ethernet, USB, and FS1 Fuse

Covers the Ethernet, USB ports, and the FS1 fuse protection.

Rear Panel Connections: Quick Connect

Quick Connection Strip

Details the quick connection strip for solenoid and trigger connections.

Fault Codes and Warnings

Fault Code Descriptions

Lists and describes fault codes with their corresponding remedies.

Screen Warning Messages

Details warning messages displayed on the screen and their remedies.

Trouble Shooting Guide

Typical Process Variables

Lists common process variables that can affect welding performance.

Troubleshooting Checklist

Provides a step-by-step checklist for diagnosing and resolving issues.

Amada MacGregor DC 13-T Series Specifications

General IconGeneral
BrandAmada
ModelMacGregor DC 13-T Series
CategoryWelding Accessories
LanguageEnglish

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