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Amada WELTOUCH CY-210D User Manual

Amada WELTOUCH CY-210D
58 pages
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AA04OM1188253-04
OPERATION MANUAL
WELTOUCH
®
CY-210D
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Amada WELTOUCH CY-210D Specifications

General IconGeneral
BrandAmada
ModelWELTOUCH CY-210D
CategoryWelding Accessories
LanguageEnglish

Summary

Special Notes

Safety Precautions

General warnings, hazard signs, and precautions for safe operation and handling.

Precautions for Handling

Guidelines for installation, cleaning, and general handling to prevent damage or malfunction.

On Disposal

Instructions for proper disposal of the product, considering its materials.

Features

Name and Function of Each Section

Front Panel

Description of controls, indicators, and displays on the front panel of the CY-210D.

Rear Panel

Details of the connectors, switches, and terminals located on the rear panel.

Internal Block Diagram

Schematic representation of the internal electrical connections and components of the CY-210D.

Connection

Basic Configuration

Overview of the system configuration and essential installation precautions.

Connection of Power Source

Detailed instructions for connecting the welding power source and control power.

Installation Method for the Current-Detecting Coil

Procedures for installing toroidal coils or CT coils for accurate current measurement.

Selecting of Functions

Guide to configuring device functions using dip switches on the internal circuit board.

Input Method for Start Signals

Explanation of how to use start signals (Start 1, 2, 4, 8) to select weld schedules.

Interface

External Input and Output Signals

Comprehensive details of external input/output signal pin assignments and their functions.

Timing Chart

Visual timing diagrams illustrating operational sequences and signal interactions.

Operation Method

Basic Operation

Step-by-step instructions for turning on the device and initiating a welding operation.

Setting of Schedule Data

Procedures for setting weld parameters, timers, and cycles for up to 15 schedules.

Setting of Maximum Current

Guide to setting the maximum current limit for the welding power source.

Setting of Monitor

How to configure and utilize the conduction angle and current monitoring functions.

Setting by Mode No.

Instructions for setting various operational modes and parameters using mode numbers.

Current Calibration Method

Methods for calibrating the control current to match the welder's output accurately.

Maintenance

Replacement of Battery

Steps for replacing the internal lithium battery and warnings about data loss.

Replacement of Fuses

Procedure for replacing blown fuses and safety precautions.

Specifications

Standard Specifications

Lists general technical specifications of the CY-210D, including voltages and control methods.

Specification Chart

A table detailing model variations, power sources, and features.

Data Out Function (Option)

Information on the optional RS-485 data output function and its configuration.

Outline Drawing

Dimensional drawing of the CY-210D unit with key measurements.

Schedule Data Table

Error Indication and Countermeasures

Error Indication and Countermeasures

Lists error codes, their causes, and recommended actions for troubleshooting.

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