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Amada IS-200A User Manual

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AA09OM1185335-03
OPERATION MANUAL
DC INVERTER WELDING POWER SUPPLY
IS-200A
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Amada IS-200A Specifications

General IconGeneral
BrandAmada
ModelIS-200A
CategoryWelding Accessories
LanguageEnglish

Summary

Special Notes

Safety Precautions

Precautions for safe use of products, prevention of damage or injury. Includes warnings and cautions.

Precautions for Handling

Guidelines for personnel, installation, transport, cleaning, and operation of the power supply.

On Disposal

Proper disposal procedures for products containing gallium arsenide (GaAs).

Warning Label for Safety

Explanation of the 'Shock hazard' warning label on the main body.

Features

Name and Functions of Each Section

Front Panel

Identification and explanation of indicators ([WELD POWER], [READY], [START], [WELD], [TROUBLE]) and controls on the front panel.

Rear Panel

Identification of terminal blocks for external I/O and power, and the welding transformer connector.

MA-627A (Sold Separately)

Explanation of the keys, connector, and cautions for the MA-627A unit.

How to Operate Screens

MENU Screen

Navigating the MENU screen to access functions like POWER SUPPLY STATE, SCHEDULE, etc.

POWER SUPPLY STATE Screen

Display and setting of power supply data, including LCD contrast, control number, date, and ROM versions.

SCHEDULE Screen

Setting up to 255 welding schedules, including parameters like weld time, current, modes, and examples.

MONITOR Screen

Confirming operational conditions during welding, displaying measured values.

MONITOR SET Screen

Setting conditions to determine good/bad welds, including limits for current, voltage, etc.

COPY SETUP DATA Screen

Storing and copying setup data between MA-627A and Power Supply memory, with examples.

MODE SELECT Screen

Selecting various operational modes like DELAY START SET, START SIG. MODE, END SIG. TIME.

START SIG.MODE

Setting the input method for the start signal (LATCHED, PULSED).

END SIG.TIME

Setting the duration for the end signal output.

END SIG.MODE

Defining conditions for end signal output based on monitored values.

PARITY CHECK

Enabling or disabling parity check for schedule selection signal integrity, with notes on pin assignments.

STEPPER MODE

Selecting whether to perform step-up (step-down) operation.

WELD COUNT

Selecting whether to check the weld count.

RE-WELD

Selecting whether to supply welding current again at the same location.

WELD TIME

Changing units for TIME, UP SLOPE, and DOWN SLOPE.

PAGE DOWN

Navigating to communication settings (COMM CONTROL, MODE, SPEED, SCAN MODE).

COMM CONTROL

Selecting communication function (OFF, One-way, Both-way).

COMM MODE

Selecting communication mode (RS-485, RS-232C).

COMM SPEED

Selecting communication speed (9600, 19200, 38400 bps).

SCAN MODE

Selecting TRANS SCAN MODE for transformer selection, with setting examples.

MONITOR MODE Screen

Displaying and setting monitor parameters like WELD COUNT, NO CURRENT TIME, etc.

WELD COUNT

Setting and checking weld count to prevent count errors.

NO CURRENT LEVEL

Setting the current level for detecting a no-current error.

NO VOLTAGE LEVEL

Setting the voltage level for detecting a no-voltage error.

MONITOR FIRST TIME

Specifying the start time for monitoring to exclude initial current rise.

MONITOR SLOPE MODE

Selecting whether to include slope period in monitored value.

CURRENT MONITOR NUMBER

Switching monitored currents for MA-628A (not used with this system).

STEPPER COUNT Screen

Changing welding current based on the number of welds (step-up/step-down).

I/O CHECK Screen

Checking the status of external input/output signals.

RESET TO DEFAULT Screen

Initializing the Power Supply memory to restore factory default settings.

PROGRAM PROTECT MODE Screen

Setting program protection to prevent unauthorized value changes.

OVER WRITE / DOWN LOAD Screen

Updating memory by overwriting or downloading programs for the MA-627A, with details on screen operations.

Connection Procedures

Basic Configuration

Diagram illustrating the basic connection of the MA-627A, Power Supply, and welding equipment.

Connecting

Step-by-step instructions for connecting the transformer, power cable, and program unit.

Interface

Connection Diagram for External Input/Output Signals

Schematic showing external I/O signal connections, pin assignments, and terminal strip specifications.

Description of External I/O Signals

Detailed explanation of external I/O signals, including pin number, name, function, and solenoid valve wiring examples.

Connection of Input Signals

Diagrams showing connection methods for contact input, NPN open collector, and PNP current output signals.

Basic Operation

Turn on the welding power.

Procedures for powering on the welding unit and checking initial indicators and fans.

Set the program unit.

Steps to call up the MENU screen, select SCHEDULE, and set initial weld parameters.

Start operation.

Instructions for beginning welding, including checking signals, workpiece positioning, and schedule adjustment.

Timing Chart

Basic Sequence

Visual representation of the welding sequence, showing timing of signals and current.

Detailed Description of Welding Current and Sequence in the Event of an Error

Explanation of welding current and sequence behavior during errors and cautions.

Specifications

Specifications

Technical specifications including output, frequency, control methods, timing, LEDs, environment, protection, and dimensions.

Options (Sold Separately)

List of available input cables, output cables, and other accessories with their specifications.

Duty Cycle Graph

Graph illustrating the relationship between current and duty cycle at different ambient temperatures.

Board List for Maintenance

List of internal boards for maintenance and replacement purposes.

Major Components List

List of major internal components like fan motor, transformer, and IGBT module.

Schematic

Electrical schematic diagram of the power supply unit.

Schedule Data Table

Table format for inputting schedule data, covering parameters like TRANS #, VALVE #, PULSATION, etc.

External Communication Function

Introduction

Overview of using a PC to set schedules or read data from the IS-200A.

Data Transmission

Details on transmission mode, rate, data format, character code, and connector for communication.

Configuration

Configuration diagrams and notes for RS-485 and RS-232C communication setups.

Protocol

Data string formats for monitor data in single-directional communication.

Error Data

Data string formats for error codes and details in single-directional and bi-directional communication.

Bi-directional Communication Mode

Reading trouble codes and error data, and performing error resets with examples.

Data Code Table

Table detailing character strings and ranges for schedule data and monitor set data.

Outline Drawing

Troubleshooting

Fault Code List

List of fault codes, their causes, and corresponding troubleshooting measures.

When a Welding Does not Start Even if the Start Signal is Input

Troubleshooting for start issues, including notes on communication timing and errors.

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