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Amana ESU15JW - User Manual

Amana ESU15JW
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Service
This manual is to be used by qualified
appliance technicians only. Amana does not
assume any responsibility for property damage
or personal injury for improper service
procedures done by an unqualified person.
RS1500000
Revision 2
November 1999
Upright Freezers
Models and manufacturing
numbers in this manual
ESU12JW P1311101W
ESU15JW P1311102W
ESU17JW P1311103W
ESU20JW P1311104W
ESUF15JW P1311105W
ESUF17JW P1311106W
ESUF20JW P1311107W
ESU12JW P1179615W
ESU15JW P1179616W
ESU17JW P1179617W
ESU20JW P1179618W
ESUF15JW P1179619W
ESUF17JW P1179620W
ESUF20JW P1179621W
AU120KW P1317701WW
AU120KW P1317714WW
AU150KW P1317702WW
AU150KW P1317715WW
AU170KW P1317703WW
AU170KW P1317716WW
AU200KW P1317704WW
AU200KW P1317717WW
AUF150KW P1317705WW
AUF150KW P1317718WW
AUF170KW P1317706WW
AUF170KW P1317719WW
AUF200KW P1317707WW
AUF200KW P1317720WW
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Summary

Service

Upright Freezers Service

Details specific to Amana upright freezer service procedures.

Important Information

Notices for Consumers and Servicers

Key notices for consumers and service technicians regarding product safety and repair.

Safety Symbols and Labels

Explanation of safety symbols, words, and labels used in the manual.

Model Identification

1997 Model Identification System

Explains the coding system for identifying Amana upright freezer models from 1997.

1998-1999 Model Identification System

Details the coding system for Amana upright freezer models manufactured in 1998-1999.

Installation Instructions

Unpacking the Freezer

Step-by-step guide for safely removing the freezer from its packaging.

Choosing the Freezer Location

Recommendations for optimal placement to ensure efficient operation and avoid damage.

Electrical Connection Requirements

Guidelines for proper and safe electrical connection of the freezer.

General Installation Guidelines

Covers general considerations for installing the Amana upright freezer.

Installation Instructions

Installing the Door Handle

Instructions for correctly attaching the freezer door handle and end caps.

Leveling the Freezer

Procedure for ensuring the freezer is level for optimal operation and door sealing.

Post-Installation Checks

Essential tests and checks to perform after the freezer has been installed.

General Instructions

Electrical Requirements and Grounding

Details on proper electrical supply, grounding, and avoiding extension cords.

Extended Service Plan Information

Information on Amana's extended service plan for the new freezer.

Safe Freezer Disposal

Instructions for safely disposing of old freezers to prevent accidents and environmental harm.

Locating Model and Serial Information

Guidance on finding and recording model and serial numbers for identification and service.

Operating Instructions

Setting Freezer Controls

How to adjust the temperature control for optimal freezer performance.

Temperature Control Operation

Detailed explanation of the temperature control dial and initial setting recommendations.

Audible Alarm System

Explanation of the audible alarm function, its triggers, and how to use its settings.

Operating Instructions

Freezer Features and Operation

Details on specific features like door lock and reversible rack, and their operation.

Freezing Guide and Food Preparation

Recommended storage times and food wrapping techniques for optimal freezing.

Care and Cleaning

General Cleaning Procedures

Instructions for general cleaning of the freezer interior and exterior surfaces.

Removing Adhesive Residue

Method for removing glue residue using toothpaste and warm water.

Cleaning Door Gaskets

Procedure for cleaning and maintaining freezer door gaskets for optimal seal.

Odor Removal Techniques

Steps to eliminate odors from the freezer interior using baking soda or charcoal.

Care and Cleaning

Manual Defrosting Procedures

Step-by-step guide for manually defrosting the freezer when frost accumulates.

Replacing the Interior Light Bulb

Instructions for safely replacing the interior light bulb in certain freezer models.

General Tips and Troubleshooting

Energy Saving Tips

Recommendations to reduce energy consumption and improve freezer efficiency.

Vacation Preparation Tips

Guidance on how to prepare the freezer for extended periods of non-use.

Understanding Normal Operating Sounds

Explanation of common sounds the freezer makes during normal operation.

Troubleshooting Before Service Call

Checks to perform for common issues before contacting a service technician.

General Tips and Troubleshooting

Diagram of Normal Freezer Sounds

Visual representation identifying common sounds and their sources within the freezer.

Component Testing Procedures

Refrigeration System Testing

Detailed procedures for testing the refrigeration system using thermocouples and wattage readings.

Component Testing Procedures

Testing the Main Condenser

Steps for testing the main condenser for leaks using nitrogen and pressure.

Component Testing Procedures

Testing for Refrigerant Leaks

Procedures and safety warnings for testing the refrigeration system for leaks.

Electrical System Checks

Information on grounding, wiring, and checking the electrical outlet for proper function.

Compressor Electrical Tests

Tests to diagnose electrical issues with the compressor, including voltage checks.

Direct Compressor Testing

Method for directly testing the compressor's electrical operation using a tester.

Component Testing Procedures

Overload Protector Function

Explanation of the overload protector's role and common causes for tripping.

Testing the Overload Protector

Procedure for testing the overload protector for continuity and signs of arcing.

Testing the Start Capacitor

Method for testing the compressor start capacitor using an ohmmeter.

Component Testing Procedures

PTC Relay Function and Testing

Explanation of the PTC relay's function and how to test its resistance.

Interior Light and Switch Service

Steps for troubleshooting and replacing the interior light switch and socket.

Checking Temperature Control Operation

Procedure to check if the temperature control is functioning correctly and causing issues.

Component Testing Procedures

Temperature Control Calibration Data

Table showing calibration points for temperature control cut-in and cut-out settings.

Defrost Timer Operation and Circuits

Explanation of the defrost timer's function, cycles, and circuit diagrams.

Component Testing Procedures

Checking the Defrost Timer

Procedure for testing the defrost timer for continuity and proper function.

Defrost Heater and Thermostat Testing

Instructions for testing the defrost heater and thermostat for proper operation.

Component Testing Procedures

Freezer Fan Operation (No-Defrost)

Details on the freezer fan's role and operation in no-defrosting models.

Testing the Freezer Fan Motor

Steps to test the fan motor for operation and check for wiring issues.

Audible Warning System Check

How to test the audible warning system and its 3-position switch for proper function.

Component Testing Procedures

Performance Data Table

Reference table for performance data at control setting #4 for various models.

Troubleshooting Common Problems

Frost Build-up on Freezer Coil

Diagnosing and correcting frost build-up on the freezer coil.

Troubleshooting Common Problems

High Freezer Temperature Despite Compressor Run

Troubleshooting when the compressor runs but the freezer temperature is too high.

Compressor Not Running, No Light

Diagnosing issues when both the compressor and interior light are not functioning.

Exterior Sweating Without Operational Issues

Addressing exterior sweating on the freezer when it is otherwise working normally.

Troubleshooting Common Problems

Compressor Short Cycling

Diagnosing why the compressor is running in short, repeated cycles.

Compressor Runs But No Freezing

Troubleshooting when the compressor runs but fails to achieve freezing temperatures.

Compressor Runs Excessively, Freezer Too Cold

Addressing situations where the compressor runs too much, making the freezer too cold.

Defrost Water Disposal Issues

Resolving problems related to the defrost water drainage system.

Disassembly Procedures

Replacing the Drier Component

Step-by-step guide for removing and replacing the refrigerant drier.

Disassembly Procedures

Replacing the Compressor

Detailed instructions for removing and installing a replacement compressor.

Replacing Heat Exchanger (Refrigerated Shelf)

Procedure for replacing the heat exchanger in refrigerated shelf models.

Disassembly Procedures

Replacing Heat Exchanger (No-Defrost)

Procedure for replacing the heat exchanger in no-defrosting freezer models.

Disassembly Procedures

Replacing Freezer Shelving

Instructions for replacing freezer shelving assemblies in refrigerated shelf models.

Disassembly Procedures

Replacing Freezer Coil (No-Defrost)

Procedure for removing and replacing the freezer coil in no-defrosting models.

Disassembly Procedures

Replacing the Light Switch

Steps for removing and installing a new interior light switch.

Replacing the Temperature Control

Procedure for replacing the freezer's temperature control unit.

Disassembly Procedures

Replacing the Defrost Heater

Instructions for safely removing and replacing the defrost heater.

Replacing the Freezer Fan Motor

Procedure for removing and replacing the freezer fan motor assembly.

Disassembly Procedures

Cabinet Door Assembly Components

Diagram and identification of components that make up the freezer's cabinet door assembly.

Disassembly Procedures

Cabinet Door Removal and Installation

Procedures for removing and reinstalling the complete freezer cabinet door assembly.

Door Lock Assembly Service

Information on the door lock mechanism, its operation, and common adjustment needs.

Disassembly Procedures

Door Alignment and Gasket Sealing

Procedures for aligning the door, checking, and improving the gasket seal.

Disassembly Procedures

Cabinet Shell Construction

Description of the freezer's cabinet shell construction and how the condenser is attached.

Cabinet Liner Details

Description of the cabinet liner material and attached components.

Drain System Operation

Explanation of the freezer's drain system for defrost water disposal.

Service Information and System Diagnostics

System Operation Overview

Basic principles of freezer operation and initial electrical checks before system testing.

Major System Faults: Compressor, Charge, Moisture

Diagnosis of compressor failure, refrigerant charge issues, and moisture contamination.

Minor System Faults: Restrictions, Overloads

Identifying restrictions in tubing, pressure unloading, and pull-down overload issues.

Service Information and System Diagnostics

Checking Operating Pressures

Procedure for checking system operating pressures using gauges and interpreting readings.

Service Information and System Diagnostics

Operational Testing and Performance

Procedures for testing freezer operation, temperatures, and running times.

Service Hints and Usage

Tips for servicing, including owner's manual familiarity and common usage issues.

Insulation Issues: Foam Voids

Methods for detecting voids in foam insulation that may cause condensation.

Service Information and System Diagnostics

Refrigeration System Complaints

Common refrigeration system issues, causes, and diagnostic tests.

Service Information and System Diagnostics

Refrigerant Leak Detection Overview

Procedures and symptoms for detecting refrigerant leaks, including internal and external types.

Diagnosing Specific Internal Leaks

Condenser and evaporator leak diagnosis and repair considerations.

Service Information and System Diagnostics

Evacuation and Charging Procedures

Detailed steps for evacuating the system and charging with HFC134a refrigerant.

Service Information and System Diagnostics

HFC134 a Refrigerant Service

Information specific to servicing systems using HFC134a refrigerant.

HFC134 a Refrigerant Properties

Details on HFC134a refrigerant properties, ODP, GWP, and differences from CFC12.

Health, Safety, and Handling HFC134 a

Guidelines for safe handling, exposure limits, and protective measures when working with HFC134a.

Service Information and System Diagnostics

Service Equipment for HFC134 a

List of specialized tools and equipment required for servicing HFC134a systems.

Drier Filter Replacement

Procedure for replacing the drier filter in HFC134a sealed systems.

Service Information and System Diagnostics

Replacing HFC134 a Service Compressor

Instructions for installing a replacement compressor in HFC134a systems.

Refrigerant Charge Importance

Emphasis on the criticality of the exact refrigerant charge for proper performance.

Post-Recharge Leak Testing

Procedures for thoroughly testing the sealed system for leaks after recharging.

Service Information and System Diagnostics

Dehydrating the Refrigeration System

Importance of dehydrating the sealed system and the steps involved.

Brazing Procedures and Materials

Guidelines and recommendations for brazing refrigeration system connections.

Refrigerant Handling Precautions

Essential safety warnings and precautions when handling refrigerants.

Preventing Open Lines

Importance of keeping lines closed to atmosphere to prevent moisture ingress.

Service Information and System Diagnostics

Line Piercing Valve Usage

Information on the use and limitations of line piercing valves for diagnosis.

Altitude Adjustment for Temperature Control

How to adjust the temperature control for variations in altitude.

Service Information and System Diagnostics

Cabinet Shell Construction

Description of the freezer's cabinet shell construction and how the condenser is attached.

Cabinet Liner Details

Description of the cabinet liner material and attached components.

Drain System Operation

Explanation of the freezer's drain system for defrost water disposal.

Wiring Diagram and Schematic

Wiring Diagram and Ground Schematic

Detailed wiring diagram and ground schematic for various Amana upright freezer models.

Wiring Diagram and Schematic

Wiring Diagram for Different Models

Schematic showing electrical connections and wiring for specific Amana freezer models.

Wiring Diagram and Schematic

Wiring Diagram for Additional Models

Electrical schematic illustrating wiring for further Amana upright freezer models.

Summary

Service

Upright Freezers Service

Details specific to Amana upright freezer service procedures.

Important Information

Notices for Consumers and Servicers

Key notices for consumers and service technicians regarding product safety and repair.

Safety Symbols and Labels

Explanation of safety symbols, words, and labels used in the manual.

Model Identification

1997 Model Identification System

Explains the coding system for identifying Amana upright freezer models from 1997.

1998-1999 Model Identification System

Details the coding system for Amana upright freezer models manufactured in 1998-1999.

Installation Instructions

Unpacking the Freezer

Step-by-step guide for safely removing the freezer from its packaging.

Choosing the Freezer Location

Recommendations for optimal placement to ensure efficient operation and avoid damage.

Electrical Connection Requirements

Guidelines for proper and safe electrical connection of the freezer.

General Installation Guidelines

Covers general considerations for installing the Amana upright freezer.

Installation Instructions

Installing the Door Handle

Instructions for correctly attaching the freezer door handle and end caps.

Leveling the Freezer

Procedure for ensuring the freezer is level for optimal operation and door sealing.

Post-Installation Checks

Essential tests and checks to perform after the freezer has been installed.

General Instructions

Electrical Requirements and Grounding

Details on proper electrical supply, grounding, and avoiding extension cords.

Extended Service Plan Information

Information on Amana's extended service plan for the new freezer.

Safe Freezer Disposal

Instructions for safely disposing of old freezers to prevent accidents and environmental harm.

Locating Model and Serial Information

Guidance on finding and recording model and serial numbers for identification and service.

Operating Instructions

Setting Freezer Controls

How to adjust the temperature control for optimal freezer performance.

Temperature Control Operation

Detailed explanation of the temperature control dial and initial setting recommendations.

Audible Alarm System

Explanation of the audible alarm function, its triggers, and how to use its settings.

Operating Instructions

Freezer Features and Operation

Details on specific features like door lock and reversible rack, and their operation.

Freezing Guide and Food Preparation

Recommended storage times and food wrapping techniques for optimal freezing.

Care and Cleaning

General Cleaning Procedures

Instructions for general cleaning of the freezer interior and exterior surfaces.

Removing Adhesive Residue

Method for removing glue residue using toothpaste and warm water.

Cleaning Door Gaskets

Procedure for cleaning and maintaining freezer door gaskets for optimal seal.

Odor Removal Techniques

Steps to eliminate odors from the freezer interior using baking soda or charcoal.

Care and Cleaning

Manual Defrosting Procedures

Step-by-step guide for manually defrosting the freezer when frost accumulates.

Replacing the Interior Light Bulb

Instructions for safely replacing the interior light bulb in certain freezer models.

General Tips and Troubleshooting

Energy Saving Tips

Recommendations to reduce energy consumption and improve freezer efficiency.

Vacation Preparation Tips

Guidance on how to prepare the freezer for extended periods of non-use.

Understanding Normal Operating Sounds

Explanation of common sounds the freezer makes during normal operation.

Troubleshooting Before Service Call

Checks to perform for common issues before contacting a service technician.

General Tips and Troubleshooting

Diagram of Normal Freezer Sounds

Visual representation identifying common sounds and their sources within the freezer.

Component Testing Procedures

Refrigeration System Testing

Detailed procedures for testing the refrigeration system using thermocouples and wattage readings.

Component Testing Procedures

Testing the Main Condenser

Steps for testing the main condenser for leaks using nitrogen and pressure.

Component Testing Procedures

Testing for Refrigerant Leaks

Procedures and safety warnings for testing the refrigeration system for leaks.

Electrical System Checks

Information on grounding, wiring, and checking the electrical outlet for proper function.

Compressor Electrical Tests

Tests to diagnose electrical issues with the compressor, including voltage checks.

Direct Compressor Testing

Method for directly testing the compressor's electrical operation using a tester.

Component Testing Procedures

Overload Protector Function

Explanation of the overload protector's role and common causes for tripping.

Testing the Overload Protector

Procedure for testing the overload protector for continuity and signs of arcing.

Testing the Start Capacitor

Method for testing the compressor start capacitor using an ohmmeter.

Component Testing Procedures

PTC Relay Function and Testing

Explanation of the PTC relay's function and how to test its resistance.

Interior Light and Switch Service

Steps for troubleshooting and replacing the interior light switch and socket.

Checking Temperature Control Operation

Procedure to check if the temperature control is functioning correctly and causing issues.

Component Testing Procedures

Temperature Control Calibration Data

Table showing calibration points for temperature control cut-in and cut-out settings.

Defrost Timer Operation and Circuits

Explanation of the defrost timer's function, cycles, and circuit diagrams.

Component Testing Procedures

Checking the Defrost Timer

Procedure for testing the defrost timer for continuity and proper function.

Defrost Heater and Thermostat Testing

Instructions for testing the defrost heater and thermostat for proper operation.

Component Testing Procedures

Freezer Fan Operation (No-Defrost)

Details on the freezer fan's role and operation in no-defrosting models.

Testing the Freezer Fan Motor

Steps to test the fan motor for operation and check for wiring issues.

Audible Warning System Check

How to test the audible warning system and its 3-position switch for proper function.

Component Testing Procedures

Performance Data Table

Reference table for performance data at control setting #4 for various models.

Troubleshooting Common Problems

Frost Build-up on Freezer Coil

Diagnosing and correcting frost build-up on the freezer coil.

Troubleshooting Common Problems

High Freezer Temperature Despite Compressor Run

Troubleshooting when the compressor runs but the freezer temperature is too high.

Compressor Not Running, No Light

Diagnosing issues when both the compressor and interior light are not functioning.

Exterior Sweating Without Operational Issues

Addressing exterior sweating on the freezer when it is otherwise working normally.

Troubleshooting Common Problems

Compressor Short Cycling

Diagnosing why the compressor is running in short, repeated cycles.

Compressor Runs But No Freezing

Troubleshooting when the compressor runs but fails to achieve freezing temperatures.

Compressor Runs Excessively, Freezer Too Cold

Addressing situations where the compressor runs too much, making the freezer too cold.

Defrost Water Disposal Issues

Resolving problems related to the defrost water drainage system.

Disassembly Procedures

Replacing the Drier Component

Step-by-step guide for removing and replacing the refrigerant drier.

Disassembly Procedures

Replacing the Compressor

Detailed instructions for removing and installing a replacement compressor.

Replacing Heat Exchanger (Refrigerated Shelf)

Procedure for replacing the heat exchanger in refrigerated shelf models.

Disassembly Procedures

Replacing Heat Exchanger (No-Defrost)

Procedure for replacing the heat exchanger in no-defrosting freezer models.

Disassembly Procedures

Replacing Freezer Shelving

Instructions for replacing freezer shelving assemblies in refrigerated shelf models.

Disassembly Procedures

Replacing Freezer Coil (No-Defrost)

Procedure for removing and replacing the freezer coil in no-defrosting models.

Disassembly Procedures

Replacing the Light Switch

Steps for removing and installing a new interior light switch.

Replacing the Temperature Control

Procedure for replacing the freezer's temperature control unit.

Disassembly Procedures

Replacing the Defrost Heater

Instructions for safely removing and replacing the defrost heater.

Replacing the Freezer Fan Motor

Procedure for removing and replacing the freezer fan motor assembly.

Disassembly Procedures

Cabinet Door Assembly Components

Diagram and identification of components that make up the freezer's cabinet door assembly.

Disassembly Procedures

Cabinet Door Removal and Installation

Procedures for removing and reinstalling the complete freezer cabinet door assembly.

Door Lock Assembly Service

Information on the door lock mechanism, its operation, and common adjustment needs.

Disassembly Procedures

Door Alignment and Gasket Sealing

Procedures for aligning the door, checking, and improving the gasket seal.

Disassembly Procedures

Cabinet Shell Construction

Description of the freezer's cabinet shell construction and how the condenser is attached.

Cabinet Liner Details

Description of the cabinet liner material and attached components.

Drain System Operation

Explanation of the freezer's drain system for defrost water disposal.

Service Information and System Diagnostics

System Operation Overview

Basic principles of freezer operation and initial electrical checks before system testing.

Major System Faults: Compressor, Charge, Moisture

Diagnosis of compressor failure, refrigerant charge issues, and moisture contamination.

Minor System Faults: Restrictions, Overloads

Identifying restrictions in tubing, pressure unloading, and pull-down overload issues.

Service Information and System Diagnostics

Checking Operating Pressures

Procedure for checking system operating pressures using gauges and interpreting readings.

Service Information and System Diagnostics

Operational Testing and Performance

Procedures for testing freezer operation, temperatures, and running times.

Service Hints and Usage

Tips for servicing, including owner's manual familiarity and common usage issues.

Insulation Issues: Foam Voids

Methods for detecting voids in foam insulation that may cause condensation.

Service Information and System Diagnostics

Refrigeration System Complaints

Common refrigeration system issues, causes, and diagnostic tests.

Service Information and System Diagnostics

Refrigerant Leak Detection Overview

Procedures and symptoms for detecting refrigerant leaks, including internal and external types.

Diagnosing Specific Internal Leaks

Condenser and evaporator leak diagnosis and repair considerations.

Service Information and System Diagnostics

Evacuation and Charging Procedures

Detailed steps for evacuating the system and charging with HFC134a refrigerant.

Service Information and System Diagnostics

HFC134 a Refrigerant Service

Information specific to servicing systems using HFC134a refrigerant.

HFC134 a Refrigerant Properties

Details on HFC134a refrigerant properties, ODP, GWP, and differences from CFC12.

Health, Safety, and Handling HFC134 a

Guidelines for safe handling, exposure limits, and protective measures when working with HFC134a.

Service Information and System Diagnostics

Service Equipment for HFC134 a

List of specialized tools and equipment required for servicing HFC134a systems.

Drier Filter Replacement

Procedure for replacing the drier filter in HFC134a sealed systems.

Service Information and System Diagnostics

Replacing HFC134 a Service Compressor

Instructions for installing a replacement compressor in HFC134a systems.

Refrigerant Charge Importance

Emphasis on the criticality of the exact refrigerant charge for proper performance.

Post-Recharge Leak Testing

Procedures for thoroughly testing the sealed system for leaks after recharging.

Service Information and System Diagnostics

Dehydrating the Refrigeration System

Importance of dehydrating the sealed system and the steps involved.

Brazing Procedures and Materials

Guidelines and recommendations for brazing refrigeration system connections.

Refrigerant Handling Precautions

Essential safety warnings and precautions when handling refrigerants.

Preventing Open Lines

Importance of keeping lines closed to atmosphere to prevent moisture ingress.

Service Information and System Diagnostics

Line Piercing Valve Usage

Information on the use and limitations of line piercing valves for diagnosis.

Altitude Adjustment for Temperature Control

How to adjust the temperature control for variations in altitude.

Service Information and System Diagnostics

Cabinet Shell Construction

Description of the freezer's cabinet shell construction and how the condenser is attached.

Cabinet Liner Details

Description of the cabinet liner material and attached components.

Drain System Operation

Explanation of the freezer's drain system for defrost water disposal.

Wiring Diagram and Schematic

Wiring Diagram and Ground Schematic

Detailed wiring diagram and ground schematic for various Amana upright freezer models.

Wiring Diagram and Schematic

Wiring Diagram for Different Models

Schematic showing electrical connections and wiring for specific Amana freezer models.

Wiring Diagram and Schematic

Wiring Diagram for Additional Models

Electrical schematic illustrating wiring for further Amana upright freezer models.

Amana ESU15JW Specifications

General IconGeneral
BrandAmana
ModelESU15JW
CategoryFreezer
LanguageEnglish

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