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Amana RCE User Manual

Amana RCE
243 pages
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1 Rev. 3
RS6100002
Revision 3
August 1998
Service
Instructions
RCA, RCB, RCC, RCE, VCA & VCB Models
Remote Condensing Units
Blowers, Coils & Accessories
Model and Manufacturing
numbers listed on page 5
This manual is to be used by qualified HVAC
technicians only. Amana does not assume
any responsibility for property damage or
personal injury for improper service
procedures done by an unqualified person.
A
higher standard of comfor
t
Heating
¡
Air Conditioning
®

Table of Contents

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Amana RCE Specifications

General IconGeneral
BrandAmana
ModelRCE
CategoryAir Conditioner
LanguageEnglish

Summary

Service Instructions

Model and Manufacturing Numbers

Lists where to find model and manufacturing numbers.

Important Information

Contains critical safety notices and information for technicians.

Product Identification

Model Identification Charts

Detailed tables listing various product models and their associated part numbers.

Product Model Numbering Convention

Explains the coding system used for identifying product models.

Condensing Unit Specifications

Compressor and Fan Motor Specifications

Provides detailed electrical and mechanical specifications for compressors and fan motors.

Power Supply and Electrical Data

Details voltage requirements, circuit ampacity, and conduit sizing.

Blower Coil Specifications

BCA/BHA Blower Coil Specifications

Lists specifications for BCA/BHA blower coils, including dimensions and capacity.

CCA_TCA & CCA_TCB Cased Coil Specifications

Provides specifications for cased coils, including rows deep and fins per inch.

Product Design

Condensing Unit Design

Explains the design features of remote condensing units and their components.

Coils and Blower Coils

Describes the design considerations for evaporator coils and blower cabinets.

Product Design

Outdoor Unit Orifice Size Chart

Details orifice sizes for outdoor units based on model and series.

System Operation

"A" COILS WITH SERIAL # 9705 AND LATER

Specifies requirements for "A" coils with serial numbers 9705 and later.

Cooling Cycle Principles

Explains the fundamental principles of the refrigeration cycle.

System Operation

Cooling Cycle

Describes the operation of the cooling cycle from condensing unit to evaporator.

Heating Cycle

Details the system operation during heating, including thermostat and electric heater control.

BBA Standard Efficiency Blower Section Sequence of Operation

Outlines the operational logic for BBA blower sections in different modes.

System Operation

BBA Electric Heat-Only Operations

Explains system operation with electric heat, including staged activation and temperature limits.

BBC High Efficiency Blower Section Sequence of Operation

Details the operational logic for BBC blower sections, including variable speed CFM control.

System Operation

Electric Heaters

Information on optional electric heaters, quantities, and installation.

Formulas

Provides formulas for calculating heating output, BTUH, and CFM based on temperature rise.

Airflow Data

Upflow or Horizontal Left Airflow

Presents airflow data for specific unit orientations and external static pressures.

Static Pressure Drop Across Coil

Shows static pressure drop data for various coils versus CFM.

Cooling Performance Data

Expanded Performance Data

Comprehensive tables detailing performance under various temperature and humidity conditions.

Model RCA/B18A2A / CCA18F*A Performance

Specific performance data for the RCA/B18A2A and CCA18F*A models.

Scheduled Maintenance

Once a Month Maintenance

Monthly inspection tasks for filters and condensate lines to ensure proper operation.

Once a Year Maintenance

Annual maintenance tasks for qualified service personnel, including coil cleaning and electrical checks.

Servicing

Test Equipment

Lists essential tools and instruments required for accurate diagnosis and repairs.

Cooling Performance Test

Outlines the procedure for conducting a cooling performance test.

Possible Causes of Failure

Provides a systematic guide to diagnose common system issues.

Servicing (Troubleshooting)

S-1 Checking Voltage

Procedure to measure voltage at various points to diagnose electrical issues.

S-2 Checking Wiring

Steps for visually inspecting and testing wiring for continuity and integrity.

S-3 Checking Thermostat, Wiring, and Anticipator

Guidance on testing thermostat operation, wiring, and anticipator function.

Servicing (Troubleshooting)

S-3A Thermostat and Wiring

Specific checks for thermostat voltage at connection points and continuity.

S-3B Cooling Anticipator

Explains the function of the cooling anticipator and its replacement.

S-3 Heating Anticipator

Details the heating anticipator and recommended settings for electric heaters.

Servicing (Troubleshooting)

S-6 Checking Time Delay Relay

Procedures for testing the time delay relay for proper operation.

S-7 Checking Contactor and/or Relays

Instructions for testing compressor contactors and fan relays for continuity.

S-8 Checking Contactor Contacts

Procedure to test contactor contacts for proper continuity when energized.

Servicing (Troubleshooting)

S-12 Checking High Pressure Control

Details how to check the high pressure control for proper operation and reset.

S-13 Checking Low Pressure Control

Explains the procedure for testing the low pressure control contacts and continuity.

S-14 Checking Scroll Compressor Discharge Thermostat

Procedure for checking the compressor's internal discharge thermostat for continuity.

Servicing (Troubleshooting)

S-15 Checking Capacitor

Guidance on testing run and start capacitors for proper function and replacement.

S-16 Checking Fan and Blower Motor Windings

Instructions for testing fan and blower motor windings continuity and ground faults.

Servicing (Troubleshooting)

S-17 Checking Compressor Windings

Safety warnings and procedures for checking compressor winding continuity and ground faults.

S-17A Resistance Test

How to perform resistance tests on compressor windings.

S-17B Ground Test

Procedure to test for ground faults in compressor wiring using a Hi-Potential tester.

Servicing (Troubleshooting)

S-17C Operation Test

Steps to test compressor operation when other tests fail to identify the fault.

Servicing (Refrigerant Procedures)

S-100 Refrigeration Repair Practice

Essential safety practices for handling refrigerant and applying heat to the system.

S-101 Leak Testing

Methods for detecting refrigerant leaks using specialized equipment.

S-102 Evacuation

Critical steps for evacuating the system to remove air and moisture for efficiency and longevity.

Servicing (Refrigerant Procedures)

S-103 Charging

Procedures for charging the system with the correct amount of refrigerant, including calculations.

S-104 Checking Compressor Efficiency

How to diagnose compressor inefficiency related to internal parts and test results.

Servicing (Refrigerant Procedures)

S-105 Thermostatic Expansion Valve

Explains the operation and function of thermostatic expansion valves, including troubleshooting.

S-106 Overfeeding

Identifies symptoms and causes of overfeeding in the expansion valve, such as high suction pressure.

S-107 Underfeeding

Identifies symptoms and causes of underfeeding in the expansion valve, such as low system capacity.

S-108 Superheat

Details how to check and adjust superheat for proper system operation.

Servicing (Refrigerant Procedures)

S-109 Checking Subcooling

Procedure to check the amount of subcooling in the liquid line by comparing temperature and pressure.

S-110 Checking Expansion Valve Operation

Steps to test the proper functioning of the expansion valve by monitoring pressure changes.

Servicing (Refrigerant Procedures)

S-111 Capillary Tubes

Discusses capillary tube function, sizing, and troubleshooting procedures for restrictions.

S-112 Checking Restricted Liquid Line

How to identify and address restrictions in the liquid line by checking for temperature drops.

Servicing (Refrigerant Procedures)

S-113 Overcharge of Refrigerant

Identifies symptoms of overcharging and methods to correct it, such as reducing the charge.

S-114 Non-Condensables

Explains how to detect and remove non-condensables from the system, which affect performance.

S-115 Compressor Burnout

Discusses causes of compressor burnout and cleanup procedures, including oil testing.

Servicing (System Diagnostics)

S-200 Duct Static Pressures and/or Static Pressure Drop Across Coil

Information on allowable static pressures and coil pressure drops for proper airflow.

S-201 Air Handler External Static

How to measure static pressure in the air handler's return and supply ducts to determine airflow.

Servicing (System Diagnostics)

S-202 Coil Static Pressure Drop

Procedure for measuring static pressure drop across evaporator coils.

Servicing (System Setup)

Refrigerant Line Sizing

Guidelines for determining correct refrigerant line sizes based on length and lift.

Accumulator Sizing Chart

Tables for selecting the appropriate accumulator based on unit size and refrigerant charge.

Wiring Diagrams

BDK01A Blower Delay Kit Wiring

Wiring diagram for the BDK01A blower delay kit installed in the furnace.

VCB18-60A2A, RCA/B18-60A2A/B & RCB30A2C Wiring

Wiring diagrams for specific VCB, RCA/B, and RCB condensing unit models.

RCA/B36-60A3A/B or 4A/B Wiring

Wiring diagrams for RCA/B36-60A3A/B or 4A/B condensing units.

Wiring Diagrams

VCA18-42B2A OR RCB48-60B2A Wiring

Wiring diagrams for VCA18-42B2A or RCB48-60B2A condensing units.

Wiring Diagrams

BBA w/DSK02A Wiring

Wiring diagram for BBA models with DSK02A accessory.

Wiring Diagrams

BBA w/EHK05B/C Wiring

Wiring diagram for BBA models with EHK05B/C heater kit.

BBC w/EHK05B/C Wiring

Wiring diagram for BBC models with EHK05B/C heater kit.

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