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Ambrell EasyHeat 0112 - User Manual

Ambrell EasyHeat 0112
59 pages
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Technical Handbook
Induction Heating Systems for 1.2kW – 2.4kW
Models 0112, 0224
File Name 801-9309.doc
Part Number 801-9309
Revision Rev F
ECN# 1606-08
By Mike Bond
Approved Dan King
Date 06/28/2016
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Summary

Introduction and Initial Setup

Unpacking and Initial Inspection

Instructions for inspecting the shipping carton and its contents upon arrival.

Safety Considerations and Circuits

Details on physical risks, RF hazards, and emergency stop switch installation.

Front Panel Interface Overview

Explanation of the touch-pad, display, LEDs, and physical controls on the front panel.

Rear Panel Components

Details on water connections, terminal blocks, power switch, and data ports on the rear panel.

System Assembly and Installation

Guides for attaching the heat station, connecting the work-coil, and rack mounting.

Cooling Water and Flow Monitoring

Instructions for cooling water setup and flow monitoring requirements.

Startup Procedures and Display

Explains line cord connection, power-on sequence, and initial startup display information.

EASYHEAT Operation Guide

Operating Zones: Home and Control

Introduces the Home and Control zones for operating the EASYHEAT system.

Home Zone Operation and Examples

Details on Home Zone features, status LEDs, and a simple heating example.

Home Zone Basic Operation Steps

Step-by-step guide for performing basic heating and timed heating in Home Zone.

EASYHEAT Display Features

Detailed explanation of the Setpoint, Timer, Output, and Frequency display fields.

Interpreting Status LEDs and Faults

Guide to understanding status LEDs, system notices, and fault conditions.

Touch-Panel Button Functions

Explains the functions of the START/STOP, Next, Up/Down, Page, and Home buttons.

Touch-Pad Navigation Map

Visual guide to touch-pad buttons and their functions in Home and Control zones.

Control Zone Configuration Options

Details on accessing the Control Zone and configuring system options like Start From, Language, and RS485.

Control Zone Heat Station Settings

Instructions for modifying heat station settings like capacitor and transformer taps.

Interpreting Faults, Limits, and Advisories

Guide to understanding and responding to system faults, limits, and advisories.

Customizing Your EASYHEAT

Rear Panel Connections Overview

Overview of rear panel connections for remote operation and configuration.

Remote Input Configuration

Configuration details for analog remote input signals (0-10Vdc and 4-20mA).

Remote START;STOP Control

Configuration for 2-button and 1-button remote START/STOP control.

Flow Switches and Status Signal Connections

Information on flow switches and connecting status signal outputs to remote monitoring.

E-stop and 24 V Source Connections

Details on connecting the E-stop switch and 24V source to the rear panel.

Optional Pendant Controller Features

Information on available styles and features of optional pendant controllers.

Pendant Wiring and Operation

Wiring diagram and requirements for connecting and operating the pendant controller.

Serial Port (RS485) Communication

Overview of RS485 serial communication, required equipment, and converter kit.

Configuring Serial Communication

Step-by-step guide to configure the EASYHEAT and computer for serial port communication.

Serial Command Set Reference

Examples and descriptions of commands for controlling and querying the EASYHEAT via serial port.

eVIEW Induction Heating Software

Overview of eVIEW software for visualizing, analyzing, and storing heating data.

Tap Adjustment Procedures

Instructions for adjusting RF transformer tap settings for different models.

Capacitor Replacement Procedures

Instructions for replacing capacitors in IHS and RHS models.

Technical Information

Mechanical Specifications

Provides mechanical dimensions, weight, and mounting for the power supply and heat station.

Electrical Input Specifications

Details electrical input requirements, voltage, current, and power factors.

Environmental Operating Conditions

Specifies environmental conditions such as temperature, water, pH, and conductivity.

Theory of Coil Design

Ambrell EasyHeat 0112 Specifications

General IconGeneral
ModelEasyHeat 0112
ManufacturerAmbrell
CategoryInduction Heating System
Power Output1.2 kW
Frequency Range150-400 kHz
Frequency50/60 Hz
Cooling MethodAir-cooled
Control InterfaceFront panel or remote

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