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American Standard 4A7A6018-061 User Manual

American Standard 4A7A6018-061
44 pages
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11-AC36D1-7D-EN
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANTThis Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. Some of the benefits of
installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall
system reliability.
Installation and Operation Manual
Condensing Units
4A7A6018 – 061
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations ............................................. 3
Section 3. Unit Preparation.................................................................... 4
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 5
Section 6. Refrigerant Line Routing ..................................................... 6
Section 7. Refrigerant Line Brazing ...................................................... 7
Section 8. Refrigerant Line Leak Check ............................................... 9
Section 9. Evacuation ............................................................................ 9
Section 10. Service Valves .................................................................. 10
Section 11. Electrical - Low Voltage ................................................... 10
Section 12. Electrical - High Voltage .................................................. 13
Section 13. Start Up.............................................................................. 14
Section 14. System Charge Adjustment............................................. 15
Section 15. Checkout Procedures ...................................................... 20
Section 16. Refrigeration Circuits........................................................20
Section 17. Wiring Diagrams................................................................23
Section 18. Pressure Curves................................................................37
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American Standard 4A7A6018-061 Specifications

General IconGeneral
TypeHeat Pump
Model Number4A7A6018-061
Cooling Capacity1.5 Ton
Cooling Capacity (BTU/h)18000
SEER Rating16
RefrigerantR-410A
Voltage208/230V
Phase1
Sound Level (Outdoor Unit)72 dB
Unit Weight (Outdoor Unit)150 lbs
Compressor TypeSingle Stage
Warranty10 Years

Summary

Safety Information

General Safety Warnings

Covers multiple critical warnings regarding electrical components, refrigerant handling, and potential hazards.

Specific Safety Cautions

Highlights cautions related to refrigerant pressure, oil properties, and compressor temperatures.

California Proposition 65 Warning

Warns about potential exposure to chemicals like lead, known to cause cancer and birth defects.

Unit Location and Piping

Unit Dimensions and Weight

Provides a table of unit dimensions and weights, along with mounting considerations.

Refrigerant Piping Limits

Specifies maximum total line length and vertical change for refrigerant lines.

Installation Site and Unit Preparation

Suggested Locations for Best Reliability

Details clearance requirements and placement advice for optimal airflow and performance.

Unit Preparation Steps

Outlines procedures for checking the unit for damage and removing it from packaging.

Unit Setup and Refrigerant Lines

Pad Installation Guidelines

Lists essential considerations for installing the unit on a support pad.

Refrigerant Line Connection Sizes

Details the vapor and liquid line sizes for various unit models.

Required Refrigerant Line Length

Instructs on measuring and recording refrigerant line length and vertical change.

Refrigerant Line Handling

Refrigerant Line Insulation

Emphasizes the necessity of insulating the vapor line and preventing contact with the liquid line.

Refrigerant Line Routing Precautions

Provides guidance on routing lines to prevent noise and vibration transmission.

Refrigerant Line Brazing

Brazing Preparation and Purging

Details steps for preparing pipe ends and purging lines with dry nitrogen before brazing.

Leak Check and Evacuation

Leak Check Procedure

Outlines the process of pressurizing lines with nitrogen and checking for leaks.

Evacuation Procedure

Describes how to evacuate refrigerant lines and the indoor coil using a micron gauge.

Service Valves and Low Voltage Wiring

Opening Service Valves

Provides step-by-step instructions for opening the gas and liquid service valves.

Low Voltage Wire Length Limits

Defines maximum lengths for low voltage wiring based on wire size.

Low Voltage Wiring Diagrams

Low Voltage Hook-up Diagrams

Illustrates low voltage wiring connections for various thermostat and air handler models.

High Voltage Electrical

High Voltage Power Supply

Details warnings and requirements for the high voltage power supply connection.

High Voltage Disconnect Switch

Recommends installing a separate disconnect switch for high voltage connections.

Electrical Grounding and System Start-Up

High Voltage Grounding

Specifies requirements for grounding the outdoor unit per national, state, and local codes.

System Start-Up Procedure

Provides a step-by-step guide for safely starting the unit after installation.

System Charge Adjustment

Temperature Measurements for Charging

Explains temperature checks and charging methods like subcooling and superheat.

Subcooling Charging Method

Introduces the subcooling method for charging systems above 55°F ambient temperature.

System Charge Adjustment

Subcooling Charging Charts

Presents charts to determine final subcooling values based on line length and lift.

System Charge and Checkout

Adjusting Refrigerant Level

Guides on adjusting refrigerant to attain proper gage pressure using charging charts.

System Checkout Procedures

Lists essential operational checks and procedures for proper system performance.

System Charge Adjustment Methods

Weigh-In Method for Charging

Describes the weigh-in method for initial installation or when other methods are unavailable.

Calculating Charge Using Weigh-In

Provides steps to calculate the refrigerant amount for the weigh-in method.

Refrigeration Circuit Diagrams

Refrigeration Circuit for 6018-6035 Models

Illustrates the refrigeration flow for specific model series.

Refrigeration Circuit Diagrams

Refrigeration Circuit for 6030-6041 Models

Illustrates the refrigeration flow for specific model series.

Refrigeration Circuit for 6042-6048 Models

Illustrates the refrigeration flow for specific model series.

Refrigeration Circuit Diagrams

Refrigeration Circuit for 6049-6060 Models

Illustrates the refrigeration flow for specific model series.

Refrigeration Circuit for 6061 Models

Illustrates the refrigeration flow for specific model series.

Wiring Diagrams

Wiring Diagram for 024N & 036N Models

Shows electrical connections for 024N and 036N model series.

Wiring Diagrams

Wiring Diagram for 048N Models

Shows electrical connections for 048N model series.

Wiring Diagrams

Wiring Diagram for 060N Models

Shows electrical connections for 060N model series.

Wiring Diagrams

Wiring Diagram for 018J-030J & 036J-048J Models

Shows electrical connections for 018J-048J model series.

Wiring Diagrams

Wiring Diagram for 035J Models

Shows electrical connections for 035J model series.

Wiring Diagrams

Wiring Diagram for 049J & 061C Models

Shows electrical connections for 049J and 061C model series.

Wiring Diagrams

Wiring Diagram for 060J & 060K Models

Shows electrical connections for 060J and 060K model series.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

Pressure Curves

Cooling Performance Check Procedure

Explains how to use pressure curves to verify cooling performance based on temperatures.

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