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American Water Heater BCL380T1996NOX User Manual

American Water Heater BCL380T1996NOX
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COMMERCIAL GAS WATER HEATERS
Instruction Manual
PRINTED 0214 327508-000
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.


MODELS
BCL380T1996NOX, BCL3100T1996NOX
Ultra Low NOx SERIES 200
INSTALLATION - OPERATION - SERVICE
- MAINTENANCE - LIMITED WARRANTY
Complies with SCAQMD Low NOx Rule 1146.2
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
Read and understand this instruction
manual and the safety messages
herein before installing, operating or
servicing this water heater.
Failure to follow these instructions and
safety messages could result in death
or serious injury.
This manual must remain with the
water heater.
www.americanwaterheater.com

Johnson City, TN 37605

Table of Contents

Questions and Answers:

American Water Heater BCL380T1996NOX Specifications

General IconGeneral
BrandAmerican Water Heater
ModelBCL380T1996NOX
CategoryWater Heater
LanguageEnglish

Summary

Commercial Gas Water Heater Manual

Critical Safety Warnings and Gas Leak Response

Highlights immediate safety concerns and procedures for smelling gas.

Safe Installation, Use, and Service Guidelines

Understanding Safety Alert Symbols

Explains hazard icons (Danger, Warning, Caution) and their meanings.

General Safety Information: Key Hazards

Fire, Explosion, and Gas Hazards

Covers risks from fuel storage, ignition sources, and gas pressure.

Carbon Monoxide and Breathing Hazards

Focuses on ventilation, CO risks, and detector use.

Property Damage and Electrical Safety

Addresses risks of leaks, proper drainage, and electrical shock.

Gas Piping and Control Circuit Safety

Specifics on gas lines, joint compounds, and wiring integrity.

General Safety Information: Specific Risks

Overheating, Explosion, and Burn Hazards

Dangers of excessive water temperature and tank explosion.

Installation and Service Safety Precautions

Risks from improper installation, flood damage, and tampering.

Hydrogen Gas Flammability Hazard

Warning about flammable hydrogen gas from unused systems.

Introduction and Installation Preparation

Water Heater Location and Clearances

High Altitude Installation Requirements

Installation Requirements: Gas and Water Supply

Gas Supply Pressure and Regulator Requirements

Specifications for gas supply lines, pressure, and regulators.

Water Temperature Control and Mixing Valves

Guidelines for setting safe water temperatures and using mixing valves.

Water Connections and Piping Safety Devices

T&P Valve Discharge Pipe Safety

Risks and requirements for T&P discharge piping to prevent damage.

Temperature-Pressure Relief Valve Details

T&P Valve Discharge Pipe Requirements

Specific rules for T&P discharge pipe size, material, and termination.

Material Storage and Air Quality Hazards

Contaminated Air and Carbon Monoxide Risks

Effects of contaminated air on combustion and CO production.

Air Requirements for Combustion and Ventilation

Carbon Monoxide Hazard from Air Quality

Risks related to insufficient or contaminated air supply.

Venting Installation Procedures and Safety

General Venting Installation Guidelines

Basic venting rules, prohibition of common vents, and draft requirements.

Confined Space Fresh Air Openings

Venting Technical Data and Sizing

Water Heater Installation: Piping and Safety Devices

T&P Valve Discharge Pipe Installation Details

Specifics for T&P valve discharge pipe installation and safety.

Heater Electrical Wiring Guide

Gas Piping Installation and Safety

Sediment Trap, Leak Testing, and Purging

Safety checks for gas lines including trap, leak testing, and purging.

Water Heater Startup Procedures

Initial Startup and Gas Pressure Measurement

First operation, gas pressure checks, and adjustments.

Input Rate and Water Temperature Adjustment

Setting Water Temperature Safely

Adjusting thermostat and warnings about high temperatures.

Sequence of Operation and Lighting

Sequence of Operation Flow Chart

Water Heater Maintenance Procedures

Temperature-Pressure Relief Valve Testing

Procedure for testing the safety relief valve's operation.

Service, Diagnostics, and Electrical Safety

Water Heater Troubleshooting Guide

Troubleshooting No/Insufficient Hot Water

Common problems like low temperature and their solutions.

Troubleshooting Temperature and Noise Issues

Addressing issues like overheating, rumbling, and water hammer.

Commercial Limited Warranty Information

Warranty Coverage: Tank and Parts

Details on warranty coverage for the tank and other components.

Warranty Conditions, Exceptions, and Claims

Requirements, exclusions, and claim procedures for warranty service.

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