Location 
 
For best operating characteristics and longest unit life, 
take care in selecting an installation site.  Avoid 
locations exposed to high humidity, dust, high ambient 
temperature, or corrosive fumes.  Moisture can  
condense on electrical components, causing corrosion 
or shorting of circuits (especially when dirt is also  
present). 
 
Adequate air circulation is needed at all times in order 
to assure proper operation.  Provide a minimum of 6 
inches of free air space at rear and sides of the unit. 
Make sure that ventilation openings are not obstructed. 
 
Always remove the charger shipping skid from the unit 
before installation.  The charger must be installed over 
a noncombustible surface such as concrete or metal.  
Keep the charging area clear of all combustible        
material such as wood, paper, and cloth. 
 
WARNING:  SPARKS OR MOLTEN METAL 
falling through open bottom can cause fire or 
explosion. 
 
•  Install over noncombustible material such 
as concrete or metal. 
  
•  Keep charging area clear of combustible       
material. 
  
Environmental Characteristics 
 
Operating Characteristics       0°C to 40°C 
    (32°F to 104°F) 
 
Operating Altitude                  To 2000 Meters 
    (6562 Feet) 
 
Operating Humidity                80% up to 31°c, 
    decreasing to 50% at 
    40°C, non-condensing 
 
    80% up to 88°F    
    decreasing to 50% at 
    104°F, non-condensing  
 
Grounding 
 
The frame of the power source must be grounded for 
personnel safety.  Where grounding is mandatory     
under state or local codes, it is the responsibility of the 
user to comply with all applicable rules and regulations. 
Where no state or local codes exist, it is  recommended 
that the National Electrical Code be followed. 
 
 
 
In addition to the usual function of protecting personnel 
against the hazard of electrical shock due to fault in the 
equipment, grounding  serves to discharge the static 
electrical charges which tend to build up on the 
surfaces of equipment.  These static charges can 
cause  painful shock to personnel, and can lead to the 
erroneous conclusion that an electrical fault exists in 
the equipment. 
 
If a charger is to be connected to the AC power supply 
with a flexible jacketed cable, one having a separate 
grounding conductor should be used.  When included 
in cable assembly, grounding conductor will be green, 
green with a yellow stripe, or bare.  When connecting 
input power to charger (as instructed in Line 
Connection to Battery Charger section of this manual), 
connect  grounding conductor to equipment grounding 
terminal (stud with a green nut and a cup washer and 
identified by symbol          ),  taking care to make a 
good electrical connection.  Connect other end of 
grounding conductor to the system ground.   
  
If, for any reason, an input cable which does not   
include a grounding conductor is used, the equipment 
must be grounded with separate conductor.  Minimum 
size and color coding requirements must be in  
accordance with any applicable state or local code, or 
the National Electrical Code. 
 
If metallic armored cable or conduit is used, the metal 
sheathing or conduit must be effectively grounded as 
required by state or local code, or the National 
Electrical Code. 
 
If a system ground is not available, the charger frame 
must be connected to a driven ground rod (at least 8 ft 
[2438 mm] long), or to a water pipe that enters the  
ground not more than 10 ft (3048 mm) from the 
charger.  A grounding conductor must be connected to 
the rod or pipe in a manner that will assure a  
permanent and effective ground.  The conductor must 
be sized in accordance  with any applicable state or 
local code, or by the National Electrical Code.  If in 
doubt, use the same size conductor as is used for the 
conductors supplying power to the charger. 
 
 WARNING:  ELECTRIC SHOCK HAZARD - 
     Under no circumstance should you use a 
     grounding conductor with a current  
     carrying capacity less than the ampere 
     rating shown in Table 4-1. 
 
 
 
 
November 17, 2020                              4-1 
193111-050 
INSTALLATION 
INSTALLATION