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AMF REECE S-4000 CAED - User Manual

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MODEL S-4000 CAED
CUT AFTER EDGE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.:
PART NUMBER 97.2430.0.000
This manual is valid from the machine serial number J241073
AMF is trademark of AMF Group, Inc.
02/2007
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Summary

A - INTRODUCTION

1. BASIC INFORMATION

Overview of the machine's design, benefits, and key features for operators.

2. SAFETY DEVICE AND LABELS

Identification and explanation of safety devices, warning labels, and their importance.

3. GENERAL MACHINE PARTS DESCRIPTION

Detailed description and labeling of major machine components for user familiarization.

4. SPECIFICATIONS

Technical specifications including sewing speed, dimensions, power requirements, and materials.

5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE

Essential safety guidelines for operation, maintenance, and precautions to prevent injury.

6. SPECIAL ACCESSORIES

Information on optional accessories available for the machine, such as voltage guards and needles.

B - MACHINE ASSEMBLY

1. CONTENT OF THE SHIPPING BOX

Details on what is included in the machine shipment, including the main unit and accessories.

2. ACCESSORIES

Listing and description of standard accessories supplied with the machine for setup and operation.

3. POWER AND AIR CONNECTION

Instructions for connecting the machine to power and air supply, including pressure settings.

4. HEAD PNEUMATIC

Pneumatic diagram and explanation of air connections for the machine head components.

5. INSTALLATION OF THREAD HOLDER

Step-by-step guide for correctly installing the thread holder assembly onto the machine.

C - PROPER APPLICATION

1. POWER UP;HOME POSITION

Procedures for powering on the machine and ensuring it is in the correct home position for operation.

2. NEEDLE INSTALLATION

Detailed instructions on how to correctly install a needle into the machine, including safety warnings.

3. THREADING

Guide on how to properly thread the machine for sewing, including tension adjustments.

D - MACHINE CONTROLS

1. PROGRESS OF SEWING

Explanation of the sewing cycle, foot pedal functions, and machine stopping procedures.

2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES

Identification and function of all buttons and indicators on the operator control panel.

3. CONTROL PANEL INFORMATION

Understanding display messages, standard messages, and error messages shown on the control panel.

4. THE PROGRAMMING MENU

Guide to navigating and using the machine's programming menu for parameter adjustments.

5. TESTS

Procedures for running diagnostic tests on machine functions and components.

6. PROGRAM VERSION

Information about the current software version installed on the machine.

7. SCHEMA OF PROGRAMMING

Visual representation of the programming flow and parameter selection paths.

8. PARAMETER CHECKLIST

A reference list of all adjustable parameters with their ranges and default settings.

E - MACHINE ADJUSTMENTS

1. MACHINE HOME POSITION

Steps to ensure the machine's needle bar and other parts are in the correct home position.

2. ADJUSTMENT OF THE SHIFTER

Procedure for adjusting the shifter mechanism to ensure correct fabric feeding.

3. PRINCIPLES FOR MACHINE ADJUSTMENT

General guidelines and precautions for performing machine adjustments safely and effectively.

4. NEEDLE BAR

Adjusting the needle bar position, height, and eccentric for proper stitch formation.

5. BITE

Setting up the "bite" or stitch width adjustment for optimal sewing results.

6. FEEDING

Adjusting the feeding wheels and mechanism for correct fabric transport and stitch formation.

7. CLUTCH

Information on adjusting the clutch pressure, typically set by the manufacturer.

8. STITCH DENSITY

Adjusting the stitch density by modifying the feeding rod position in the density lever.

9. LOOPERS ADJUSTMENT

Detailed steps for adjusting the loopers to ensure correct stitch formation and timing.

10. HOME POSITION OF THE CLAMP PLATE

Setting the correct home position for the clamp plate assembly before sewing.

11. CLAMP PLATE ADJUSTMENT

Adjusting the distance between the clamp plate cover and the throatplate edge.

12. TRIMMING MECHANISM ADJUSTMENT

Adjusting the trimming knife and shear edge for proper fabric cutting.

13. ADJUSTMENT OF THE CLAMP PLATE CHANGE-OVER

Adjusting the clamp plate change-over mechanism for proper stitch and cut fabric distance.

14. ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT

Procedures for adjusting the uplift, centering, and pressure of the machine's clamping foot.

15. THREAD DRAW OFF

Adjusting the thread draw-off mechanism to prevent skipped stitches or improve looping.

16. THREAD TENSION

How to adjust thread tension for optimal sewing appearance based on material.

17. THREAD TRIMMING

Adjustment of the trimming cylinder and hook for correct thread trimming.

18. CUTS-OFF BLOW OFF

Adjusting the airflow and period for the cuts-off blow-off feature.

19. THREAD BLOW OFF (SPECIAL ACCESSORY)

Details on the special accessory for thread blow-off, including airflow and period adjustments.

20. ADJUSTMENT OF STOP SENSOR POSITION

Setting the position of the stop sensor for accurate needle bar stopping.

21. REPLACEMENT OF THE BELT

Step-by-step instructions for replacing the drive belt on the machine.

22. PROTECTION DURING VOLTAGE FLUCTUATION (SPECIAL ACCESSORY)

How the voltage fluctuation protection accessory works and its settings.

23. OPTICAL FIBER

Adjustment and sensitivity settings for the optical fiber sensor.

F - MACHINE MAINTENANCE

1. CLEANING AND MAINTENANCE OF THE MACHINE

Routine cleaning procedures for the sewing mechanism, guides, and general machine parts.

6. TAKE OUT THE FILTER COVER

Instructions for accessing and cleaning or replacing the filter cover and pad.

7. MAINTENANCE OF THE FILTER AND REGULATOR

Procedures for maintaining the air filter, regulator, and automatic condensate separator.

8. EXCHANGE OF THE FILTER PAD

Steps for replacing the filter pad in the filter regulator assembly.

2. LIST OF REGULAR SERVICES

Recommended service intervals and tasks, including lubrication and checks.

3. SCHEME OF GROUP LUBRICATION

Diagram illustrating the group lubrication circuit for various machine parts.

4. MACHINE LUBRICATION

Detailed instructions on where and how to lubricate machine components before operation.

5. DISPOSAL MEASURES

Environmental guidelines for the proper disposal of machine parts and materials.

G - PNEUMATIC DIAGRAM

H - ELECTRICAL DIAGRAM

TROUBLESHOOTING

1. MECHANICAL FAULTS

Common mechanical issues, their possible causes, and solutions for thread breakage and stitch skipping.

2. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY

Explanations of error messages displayed on the control panel and how to resolve them.

3. ERROR MESSAGES OF THE SERVO

Descriptions of servo error codes and procedures for troubleshooting servo-related issues.

4. ELECTRICAL FAULTS

Troubleshooting guide for electrical faults, power issues, and component failures.

AMF REECE S-4000 CAED Specifications

General IconGeneral
BrandAMF
ModelREECE S-4000 CAED
CategorySewing Machine
LanguageEnglish

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