ANDERSON-NEGELE IZMAG User Manual

IZMAG Electromagnetic
Flow Meter
Instruction Manual
Anderson Instrument Co. Inc.
156 Auriesville Road
Fultonville, NY 12072
1-800-833-0081
Fax 518-922-8997
Instrument Model Number ____________________________
Instrument Serial Number _____________________________
02070 / 2.21 / 2018-04-17 / BK / NA

ANDERSON-NEGELE IZMAG Specifications

General

Measuring Principle	Piezoresistive
Protection Class	IP67
Output Signal	4…20 mA / HART
Housing Material	Stainless steel (AISI 316L)
Operating Temperature	-20°C to +85°C

Summary

General Description

Preface and Disclaimer

Introduction to manual, copyright, liability, and safety adherence.

Device Structure and Versions

Details available IZMAG versions (integral/remote) and device identification.

IZMAG Functionality

Explains how the IZMAG Electromagnetic Flow Meter measures flow rate and volume.

Technical Data

Converter Specifications

Technical specifications for the IZMAG converter, including power, outputs, and temperature.

Transmitter Specifications

Technical specifications for the IZMAG transmitter, covering connections, materials, and operating limits.

Measuring Ranges and General Remarks

Measuring Ranges and Error Limits

Table detailing total measuring range, flow rate at 1 m/s, and tolerance for sizes.

User Attention and Safety

Highlights user responsibilities for safe operation and adherence to manual instructions.

Safety Instructions and Intended Use

General Safety Instructions

Essential safety guidelines to prevent endangerment, damage, or faulty batches.

Intended Use

Defines specific applications and liquid types for the IZMAG flow meter.

Safety Symbols and Transport

Explanation of Safety Symbols

Explanation of various safety symbols to ensure proper understanding of hazards and precautions.

General Transport Information

Guidelines for safe transport, including handling, packing, and labeling requirements.

Dimensions

Integral/Remote Version Dimensions

Table and diagram showing dimensions (D, H, L1, L2) and weights for flowtube sizes.

Application Conditions

Transmitter Installation Conditions

Specifies requirements for transmitter installation, including voltage, access, and protection.

Measuring of Liquids with Solids

Instrument is for liquids; solids impact and pipe diameter choice.

Mounting and Pipe Sections

Mounting Position - Electrode Axis

Details fitting position, horizontal arrangement, and 3-A mounting rules.

Inlet and Outlet Pipe Sections

Recommends inlet (5xDN) and outlet (3xDN) pipe sections for accuracy.

Conductivity, Grounding, and Lining

Conductivity Conditions

Specifies minimum conductivity requirements (>=5 µS/cm) for liquids.

Earthing/Grounding Conditions

Emphasizes ideal earthing/grounding (resistance <10 Ω) for reliable measurement.

Meter Tube Lining

Warns about damaged PFA lining and advises against negative pressure installation.

Flow Direction and Converter Conditions

Flow Direction

Explains calibrated flow direction indicator and measurement accuracy.

Converter Installation Conditions

Precautions for converter installation: temperature, housing integrity, and moisture.

Installation Instructions

Transmitter Installation

Safety guidelines for transmitter installation, including tightening and earthing.

Converter Installation and Power Supply

Converter Location and Electrical Connection

Converter location, protection from sunlight, and electrical connection precautions.

Electrical Power Supply Installation

Safety precautions for electrical installation, referencing standards like ANSI/NFPA 70.

Remote Converter Installation

Remote Converter Location

Precautions for converter location: temperature, vibration, sunlight, and electromagnetic fields.

Electrical Connection of Peripherals

Available Signal Outputs

Lists digital outputs, digital input, analog output, and CS3-Bus interface.

Digital Output and Input Specifications

Digital Output Specifications

Hardware, voltage, current, and frequency for digital pulse output.

Digital Input Specifications

Hardware, voltage, resistance, frequency, and function for digital input.

Analog Output and CS3-Bus Interface

Analog Output - Current Output

Specifications for analog output: mode, load, and error.

CS3-Bus Interface

Details CS3-Bus specifications: hardware, protocol, baud rate, and cable.

Ethernet Communication

Ethernet Communication Description

RJ45 connector for Ethernet IP, parameter modification via web pages.

Ethernet Communication Type

Specifies Ethernet IP communication types: network, servers, and speed.

Network Configuration and Communication Structure

Ethernet Installation and Configuration

Instructions for setting IP address and connecting meter to network.

Communication Structure

Defines IZMAG's data exchange structure: input/output data, format, and content.

Commissioning Procedures

General Commissioning Information

States that only trained, authorized personnel should operate the device.

Commissioning Safety Measures

Prerequisites for safe commissioning: installation, electrical connection, housing closure.

Starting Up and Basic Settings

Starting Up the IZMAG

Steps for startup: pipeline install, flow direction, and zero adjustment.

Basic Settings Upon Delivery

Confirms device is factory-adjusted with standard settings.

Flow Direction

Explains flow measurement in both directions and main flow indicator.

Metering Operations

Zero Point Adjustment

Recommends zero point adjustment for site adaptation upon first startup.

Metering Interruption

Describes external measurement interruption using digital input IN1.

Empty Meter Tube Measurement

Explains measurement suppression options for empty meter tubes.

Low Conductivity and BUS Interface

Metering at Low Conductivities

Advises switching off 'EMPTY pipe detection' for conductivities below 50 µS/cm.

Internal BUS Interface Usage

Explains connecting AndersonCS3 systems via the BUS interface.

Operation Overview

Basic Keypad Functions

Describes functions of the three optical keys and image navigator control.

Image Navigator

Explains display division into main/sub-images and navigator functions.

Flowchart and Parameter Reset

Flowchart

Presents a flowchart illustrating the IZMAG's operational structure and parameter connections.

Zero Reset of Volume Counter

Explains how to reset the volume counter to zero using the 'ZERO' key.

Parameter and Malfunction Handling

Deleting Malfunction Messages

Indicates malfunction messages can be deleted by resetting the volume counter.

Parameter Change Procedure

Describes changing numerical and selected parameters, including unlocking.

Parameter and Function Release

Releasing Parameter Changes

Explains releasing parameter changes via code numbers and display feedback.

Releasing Service Functions

Details releasing service functions using code numbers and display feedback.

Measured Values Display

Measured Value: Volume

Shows volume display and how to reset it to zero.

Measured Value: Flow Rate

Illustrates flow rate display and notes digit size dependency.

Image Level: Base Parameters

Introduces 'Base parameters' for basic device settings.

Base Parameter Settings

Language Setting

Explains changing device language, possibly requiring unlock code.

CS3-Bus Address Setting

Details changing the CS3-Bus address, possibly requiring unlock code.

Dimension Setting

Describes changing measurement units and provides a conversion table.

Parameter Configuration and Pulse Output

Profibus Address Setting

Explains adjusting the Profibus address.

Parameter Mode Configuration

Details parameter modes controlling access and unlocking.

Pulse Output Image Level

Introduces 'Pulse output' for setting pulse output configuration.

Pulse Output Parameters

Pulse Mode Settings

Explains changing pulse mode and lists available modes.

PV1 Pulse Value

Details changing pulse value PV1, valid for specific modes.

TP1 Pulse Length

Explains changing pulse length TP1 and its validity.

Digital Input and Current Output

PV2 Pulse Value

Details changing pulse value PV2, valid for specific modes.

TP2 Pulse Length

Explains changing pulse length TP2 and its validity.

Digital Input Image Level

Introduces 'Digital input' for setting digital input function.

Current Output and Metering Parameters

Digital Input Function

Describes selecting digital input function (No function, Interruption, Zero setting).

IT1 Parameter

Explains changing IT1, determining signal duration for function activation.

Current Output Image Level

Introduces 'Current output' for configuring current output settings.

Metering Parameter Settings

Current Output Mode

Details changing current output mode and available ranges.

Qmax Setting

Explains changing Qmax, the 20 mA point for current output.

TP3 Time Delay

Describes changing time delay TP3 affecting current output.

Metering Parameter Details

LFS (Low-Flow Suppression)

Explains changing low-flow suppression percentage.

MSPE (Calibration Factor)

Details changing dimensionless factor MSPE.

BSPE (Calibration Offset)

Explains changing dimensionless offset BSPE.

Offset, Span, and Pipe Detect

Average Setting

Describes changing average value for flow signal filtering.

Offset Value Setting

Explains changing Offset value, a sensor calibration value.

SPAN Value Setting

Details changing SPAN value, a sensor calibration value.

Special Functions and Info

Pipe Detect Setting

Explains switching 'Pipe Detect' function on and off.

Special Functions Overview

Introduces 'Special functions' for operations.

Zero Adjust Procedure

Details 'Zero adjust' measurement and prerequisites.

Factory Settings and Service Level

Factory Setting

Explains resetting all parameters to factory settings.

Service Level Overview

Introduces 'Service level' for service values and functions.

Troubleshooting - Error Diagnosis

Error Diagnosis Overview

Explains self-monitoring and interpreting error messages via display.

Error Diagnosis via Display

Details error messages for measurement or OS on service level.

Error List

Provides error numbers, diagnoses, and remedial actions.

Troubleshooting - Error Sources

Typical Effects or Error Sources

Lists common effects/sources and how to identify them.

Flow Without Flow Rate Indication

Troubleshooting for no flow rate, checking conductivity and empty pipe detection.

No Pulse Transmission

Troubleshooting for no pulse, checking circuit, polarity, and parameters.

Troubleshooting - Measured Values

No Analog Signal Available

Diagnosing analog signal issues: disconnecting system, using simulation.

Deviations of Measured Values

Diagnosing deviations considering time, repairs, and system modifications.

Error Reset and Visual Check

Error Reset

Explains resetting error messages via zero reset or automatically.

Visual Check Procedure

Describes visual checks for transmitter: humidity and PFA liner.

Maintenance Safety and Routine

Safety Instructions for Maintenance

Crucial safety instructions for personnel, emphasizing personal safety and equipment handling.

Routine Maintenance Recommendations

Recommends maintenance steps: cleaning, seal replacement, accuracy tests.

Preventive Maintenance and Seals

Preventive Maintenance Steps

Outlines preventive steps to avert danger, maintain quality, and ensure longevity.

Seals and Accuracy Tests

Notes periodic seal replacement and the need for accuracy tests.

Repairs and Repair Work

Sending Flow Meter for Repairs

Conditions for sending unit for repair: packing and RMA.

Repair Work Guidelines

Restricts repairs to skilled personnel; advises against component replacement in situ.

Special Program Functions

Replacement of Transmitter

Ensures pipe system is empty/unpressurized before transmitter replacement.

Special Program Functions Overview

Introduces functions for troubleshooting, adjustment, and verification.

Flow Simulation and Spare Parts

Flow Simulation

Explains simulating flow for diagnosis/adjustment without product.

Simulation via Display Unit

Describes using 'SIMULATION' function for analog output and pulse generation.

Spare Parts Management

Lists necessary details for spare parts orders and application variations.

Decommissioning Procedures

Temporary Decommissioning

Instructions for temporary shutdown, including pipe system emptying.

Final Decommissioning and Disposal

Advises on proper disposal of defective components according to regulations.

Warranty and Returns

Product Warranty

Defines product warranty against defects in materials and workmanship for one year.

Warranty Limitations

Outlines liability limits, user responsibilities, and void conditions.

Product Returns Process

Specifies the process for returning products for repair or replacement.