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Angelus 180S User Manual

Angelus 180S
81 pages
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Angelus 4900 Pacific Blvd. Los Angeles, CA 90058-2214 Tel: (323) 583-2171 1/1
Service Notices
Model 180S
1) Select the Bookmark option
2) Click on appropriate Service Notice
Service Notice Numbering and Tracking System
The following layout is using a single part number for reference
65L614 Rubber Plug
8 characters used as a "File Name" on the computer system.
060 14 001
Subdivision related to the part "14" which will continually increase as the number
of Lubrication Notices are created.
Type of part - Main Division, such as "14" for Lubrication or "44" for Shafts or "00" for an
assembled component.
Designates Seamer Model Number
Revisions to existing Service Notices will be as follows:The "File Name" will be duplicated on
the Service Notice with the latest revision level designated by a letter.
Example: 06014001"A". Revision levels on Service Notices are rare but can happen. The
Service Notice will provide remaining needed information.

Table of Contents

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Angelus 180S Specifications

General IconGeneral
BrandAngelus
Model180S
CategoryIndustrial Equipment
LanguageEnglish

Summary

Service Notice Numbering and Tracking System

180S Seaming Roll Lever Torque Specifications

Seaming Lever Cone Point Set Screw Torque

Specifies torque for the Seaming Lever Cone Point Set Screw (32S826).

Locknut Torque Specification

Specifies torque for the Locknut (104S816).

Complete Oil Change Procedure for 180S Seamer

Drain Upper Turret Oil

Procedure to drain oil from the Upper Turret.

Drain Lower Turret Oil

Procedure to drain oil from the Lower Turret.

Remove Service Covers and Clean Housing

Steps to remove covers and clean the Upper Turret Housing area.

Turn Off Air Pressure Supply

Procedure to turn off air pressure to the Drive Case.

Drain Drive Case Oil

Procedure for draining oil from the Drive Case.

Drain Filler Gear Drive Case Oil

Procedure for draining oil from the Filler Gear Drive Case.

Drain In-Motion Timer and Tail Shaft Assemblies

Procedure to drain oil from Timer and Tail Shaft assemblies.

Replace Filtration System Filter

Procedure for replacing the Filtration System Filter.

Oil Refill Process

Refill Upper Turret

Instructions for refilling oil in the Upper Turret.

Fill Lower Turret

Instructions for refilling oil in the Lower Turret.

Fill Drive Case

Instructions for refilling oil in the Drive Case.

Fill Filler Drive and In-Motion Timer Housings

Instructions for refilling oil in Filler Drive and Timer Housings.

Fill Tail Shaft Assembly

Instructions for refilling oil in the Tail Shaft assembly.

Refill Filler Drive Gear Case

Instructions for refilling oil in the Filler Drive Gear Case.

Refill Filter Canister

Instructions for refilling oil in the Filter Canister.

Model 180S Seaming Rolls Ceramic Bearing Installation

Installation Sequence for Ceramic Bearing Seaming Rolls

Step-by-step sequence for installing ceramic bearing seaming rolls.

Lubrication Requirements for Ceramic Ball Bearings

Guidelines for lubricating ceramic ball bearings.

180S Gravity Feed Lubricator Installation

Purpose of Gravity Feed Lubricator

Explains the purpose of minimizing expendable oil loss.

Benefits of Gravity Feed Lubricator

Details advantages over traditional sprocket lubricators.

Description of Gravity Feed Lubricator System

Overview of the oil canister and solenoid system.

Gravity Feed Lubricator Availability

Information on purchasing parts lists for the lubricator.

Installation Procedure for Gravity Feed Lubricator

Step-by-step guide for installing the gravity feed lubricator.

180S Seamers Filler Drive Safety Clutch Oil Seal

Purpose of Oil Seal Notification

Notifies customers about oil seal installation for overhauls.

Description of Oil Seal Applications

Explains seal use in Filler Gear Box vs. Filler Belt Drive.

Model 180S Main Drive Shaft Locknut Requirements

Install Bearing Carrier and Locknut

Procedure to install bearing carrier and torque locknut.

Install Nut Clamp

Steps for installing the nut clamp with screws and loctite.

Install Bearing Retainer

Procedure to install bearing retainer with screws and lube.

Knockout Pad Adjustment Procedures

Requirements for 180S Seamer

Specifies equipment required for knockout pad adjustment.

Adjusting Umbrella Style Knockout Pads

Procedure for adjusting knockout pads on umbrella style covers.

Knockout Pad Adjustment Calculations and Settings

Calculate Pad Adjustment Dimensions

Steps to calculate pad offset and final seamer pin height.

Position Stations at Timing Pin

Procedure to place stations at the timing pin for adjustment.

Adjust Knockout Cam Discharge Radially

Steps to radially adjust the knockout cam discharge.

Variable Speed Inching Mechanism Variator

Recommendations for Variator Operation

Operational recommendations for the variator mechanism.

Cautionary Notes for Variator Unit

Important safety and operational warnings for the unit.

Limiter Devices Operation

Instructions on how to use and adjust rotation limiters.

Model 180S Idler Gear Assembly Procedure

Idler Gear Assembly Components

Lists idler gear, retaining rings, and ball bearing parts.

Idler Gear Assembly Steps

Step-by-step instructions for assembling the idler gear.

Setting Angelus 180S Seamer Brake and Filler Brake

Seamer Brake Stop Procedure Example

Example calculation for seamer stop position based on speed.

Adjusting Seamer and Filler Brakes

Procedure for adjusting seamer and filler brake settings.

Angelus Model 180S Seamer Filler Drive Safety Clutch Re-engagement

Instruction Manual Correction for Clutch Engagement

Correction for using Variable Speed Inching Mechanism for clutch engagement.

Model 180S Main Drive Motor Alignment Procedure

Parts Required for Motor Alignment

List of parts needed for motor alignment.

Fixture J-13695 Attachment Procedure

Steps for attaching the J-13695 fixture for alignment.

Motor Installation and Dial Indicator Setup

Motor Installation Steps

Procedure for installing the main drive motor.

Dial Indicator Setup Parameters

Parameters for setting up and using a dial indicator.

Motor Alignment Readings and Final Assembly

Align Motor Shaft Vertically and Side-to-Side

Procedure for perimeter alignment of the motor shaft.

Align Shaft Angularly (Face Reading)

Procedure for face alignment of the motor shaft.

Final Checks and Coupling Installation

Re-checking readings and installing the drive coupling and guards.

Model 180S Seamer System Operation and Control Logic

Overview of Covered Systems

Lists the various systems covered in the manual.

Oil Lubrication System Operation and Control Logic

Primary Lubrication Systems Description

Details the two primary oil lubrication systems.

Oil Filtration System General Information

Provides general information about the oil filtration system.

Oil System Component Information

Filtration System Oil Capacities

Lists approximate oil capacities for filtration system components.

Trabon Oil System General Information

Information on the Trabon oil reservoir and pump system.

Oil Lubrication System Controls and Indicators

Trabon Low Oil Level Switch

Description of the low oil level switch function.

Oil System Failure and Low Oil Indicators

Explanation of oil system failure and low oil indicator lights.

Oil System Controls and Indicators Continued

Low Trabon Oil Light Operation

Details the operation of the low Trabon oil indicator light.

Manual and Automatic Oil Pump Controls

Instructions for manual and automatic oil pump push buttons.

Oil System Controls and Indicators Part 3

Oil Boost and Refill Indicator Lights

Explanation of oil boost and refill indicator light functions.

Oil Pressure and Flow Switches

Description of oil pressure and flow switches.

Oil System Solenoids and Timers

Oil Diverter and Refill-Boost Solenoids

Details on oil diverter and refill-boost solenoid valves.

Seamer Lubrication System Timers

Information on timers used in the lubrication system.

Optional Automatic Grease Lubrication System

General Information on Grease Lubrication

Overview of the automatic grease lubrication system.

Automatic Grease Lubrication Operation

Details on grease cycle intervals and system operations.

Grease Lubrication System Controls and Inching Mechanism

Automatic Grease Control Logic

Logic for controlling the automatic grease system.

Manual Grease Operations

Procedures for manual grease check and button operations.

Variable Speed Inching Mechanism System Operation

Operation and control logic for the inching mechanism.

Inching Mechanism and Filler Drive Safety Clutch

Variable Speed Inching Mechanism Operation

Details on the operation of the inching mechanism.

Filler Drive / Seamer Safety Clutch System Operation

Operation and control logic for the filler drive safety clutch.

Filler Clutch and No Can No Cover System

Stationary Field Tooth Clutch Operation

Operation of the stationary field tooth clutch.

No Can No Cover System Operation and Control Logic

Operation and control logic for the no can no cover system.

No Can No Cover System and Undercover Gassing System

No Can No Cover Control Logic Operation

Control logic for the no can no cover proximity sensors.

Dual Speed Undercover Gassing System Operation

Operation and control logic for the undercover gassing system.

Undercover Gassing System Details

Dual Speed Undercover Gassing General Information

General information on dual speed undercover gassing.

Dual Speed Undercover Gassing System Operation

Operational details of the undercover gassing system.

Undercover Gassing Control Logic Operation

Gassing System Logic and Controls

Logic for solenoid switching and flow monitoring.

Angelus Model 180S Seamer Instructions

CRT Control Startup and Operation Instructions

Instructions for starting up and operating the CRT control system.

CRT Control System Overview

Main Power and Control Power Procedures

Steps for powering up the seamer's main and control systems.

Basic CRT Overview

Description of the CRT display areas and layout.

CRT Page Navigation and Seamer Control

CRT Page Explanation and Navigation

How to navigate between CRT pages.

Page 0 Main Seamer Control Description

Details on cells within the main seamer control screen.

Main Seamer Control Functions

Seamer Brake Control

Control and status of the seamer brake.

Seamer Speed Display and Adjustment

Display and adjustment of seamer speed settings.

Filter Pump Select Control

Control for selecting the filter pump operation.

Door Enabled Wash-Jog-Run Modes

Selection of seamer operation modes: Wash, Jog, Run.

Main Seamer Control Functions Continued

Inch/Run Operation Modes

Control of inching and running operations.

Control Reset and Gas System Control

Procedures for control reset and gas system operation.

Run Interlocks Status

Display of run interlock statuses.

Seamer Alarm Screen Overview

Message Display Control

Control and navigation of system messages.

Page 1 Seamer Alarm Screen Overview

Introduction to the seamer alarm screen.

Start/Stop Seamer and Filler Drive Clutch Status

Status indicators for seamer start/stop and filler clutch.

AC Motor Drive and Turret Infeed Status

Status indicators for AC motor drive and turret infeed.

Fault Interlocks Status

Status indicators for fault interlocks.

Seamer Alarm Screen Continued

Hold Down Bar and Discharge Rail Status

Status indicators for hold down bar and discharge rail.

Discharge Gate and Feed Chain Clutch Status

Status indicators for discharge gate and feed chain clutch.

Coverstack and Trabon Oil System Status

Status indicators for coverstack and Trabon oil system.

Seamer Alarms and Lubrication Control

Oil Filter System and Door Interlocks Status

Status indicators for oil filter system and door interlocks.

Page 2 Lubrication Control Overview

Introduction to lubrication control functions.

Lubrication Control: Start/Stop, Filter Pump, Oil Filter

Controls for seamer start/stop, filter pump, and oil filter.

Lubrication Control: Grease, Brake, Trabon Oil

Controls for grease system, seamer brake, and Trabon oil.

Page 3 Jam Stops Control Screen

Start/Stop Seamer and Jam Stops Control

Controls for seamer start/stop and jam stop bypass.

Seamer Brake and Jog/Run Operation Control

Controls for seamer brake and jog/run operation.

Jog, Control Reset, Run Interlocks, Message Display

Various control and display functions.

Model 180S Seamer Discharge Table Assembly Procedures

Discharge Table Breakdown Procedures

Discharge Table Breakdown Steps

Detailed steps for disassembling the discharge table.

Remove M12 Hex Head Screws

Procedure to remove M12 hex head screws.

Loosen M10 X 16mm Hex. Hd. Screws

Procedure to loosen M10 X 16mm hex head screws.

Locate Upper Turret Hub Clamp Screws

Procedure to locate and loosen upper turret hub clamp screws.

Discharge Table Component Removal

Adjust Discharge Rail Trip Finger

Procedure to adjust the discharge rail trip finger.

Locate and Adjust Elevator Screw

Procedure for locating and adjusting the elevator screw.

Remove Base Side Cover

Procedure to remove the base side cover.

Discharge Column Support Removal

Loosen Discharge Turret Hub Set Screw

Procedure to loosen the discharge turret hub set screw.

Disconnect Lubrication Line

Procedure to disconnect the lubrication line.

Remove Bearing Locknut and Lockwasher

Procedure to remove bearing locknut and lockwasher.

Remove Column Support Hex. Hd. Screws

Procedure to remove column support hex head screws.

Discharge Turret Gear Removal Procedures

Release Discharge Turret Gear from Shaft

Steps to release the discharge turret gear from the hollow shaft.

Remove Bearing Retainer and Ball Bearing

Procedure to remove bearing retainer and ball bearing.

Discharge Turret Gear Removal

Steps for the removal of the discharge turret gear.

Discharge Turret Gear and Shaft Assembly

Loosen Discharge Turret Collar Set Screws

Procedure to loosen discharge turret collar set screws.

Remove Discharge Bearing Retainer Screws

Procedure to remove discharge bearing retainer screws.

Separate Discharge Hollow Shaft from Turret Gear

Steps to separate the hollow shaft from the turret gear.

Discharge Table Assembly Procedures

Replace Ball Bearing

Procedure for replacing the ball bearing.

Replace Oil Seals and V-Ring

Procedure for replacing oil seals and V-ring.

Lubricate and Place Nylatron Support Ring

Procedure for lubricating and placing the Nylatron support ring.

Place Discharge Turret Hub over Column

Procedure to place the discharge turret hub over the column.

Column and Discharge Turret Hollow Shaft Installation

Install Column and Discharge Turret Hollow Shaft

Steps to install the column and hollow shaft.

Discharge Turret Gear and Hollow Shaft Assembly

Assembly of discharge turret gear and hollow shaft.

Discharge Table Assembly Continued

Install Column Support

Procedure to install the column support with O-ring.

Complete Assembly of Discharge Table

Final steps for assembling the discharge table.

Discharge Table Assembly Final Steps

Prelube and Place Nylatron Support Ring

Procedure to prelube and place Nylatron support ring.

Install Key and Discharge Turret Hub

Procedure to install key and discharge turret hub.

Slide Discharge Turret Collar

Procedure to slide the discharge turret collar into place.

Reset Upper Turret Housing Height

Procedure to measure and adjust upper turret housing height.

Discharge Table Assembly Final Adjustments

Reset Pin Gauge Height

Procedure to reset pin gauge height for container and cover.

Install and Time Can Size Change Parts

Procedure to install and time can size change parts.

Model 180S Seaming Spindle Assembly Procedure

Seaming Spindle Bearing Removal

Tools Required for Bearing Removal

Lists tools needed for seaming spindle bearing removal.

Position Press Sleeve and Fixture for Removal

Steps to position press sleeve and fixture for bearing removal.

Seaming Spindle Assembly Steps

Turn Spindle and Place Fixture for Ball Bearing

Procedure to turn spindle and place fixture around ball bearing.

Assemble Seaming Spindle and Bearings

Tools and Oven Preparation for Assembly

Lists tools and oven preparation for bearing assembly.

Bearing Assembly Installation Procedure

Steps for pressing bearing assemblies onto the spindle.

Model 180S Can Feed & Discharge Rail Assembly

Major Components of Rail Assembly

Lists major components for can feed and discharge rail.

Assembly of Insert to Discharge Rail Upper

Procedure for assembling the insert to the discharge rail upper.

Can Feed and Discharge Rail Adjustment

Adjust Discharge Rail Upper Surface

Procedure to adjust the discharge rail upper surface for alignment.

Two-Piece Seaming Spindle Seal Sleeve and Double Lip Seal

Purpose of Seaming Spindle Seal Sleeve Design Change

Explains the purpose of the two-piece seal sleeve design.

Benefits of the Two-Piece Seal Sleeve Design

Details advantages of the new seal sleeve design.

Description of the Two-Piece Seal Sleeve

Provides details on the new two-piece seal sleeve.

Seaming Lever Modification for Seal Sleeve

Notes on Seaming Lever Modification

Notes regarding seaming lever remachining or replacement.

Seaming Lever Remachining Dimensions

Remachine Seaming Levers to Specified Dimensions

Instructions to remachine seaming levers to shown dimensions.

Instructions to Replace Oil Guard and V-Ring Seal

Tools Required for Oil Guard Replacement

List of Tools for Oil Guard Replacement

Comprehensive list of tools needed for the replacement procedure.

Oil Guard Replacement Procedure

Prepare Machine for Guard Removal

Steps to prepare the machine for oil guard removal.

Remove Various Components for Guard Access

Procedure to remove components obstructing guard access.

Oil Guard Replacement Steps Continued

Remove Securing Screws for Old Oil Guard

Procedure to remove screws securing the old oil guard.

Install Jack and Raise Upper Turret Housing

Steps to install a jack and raise the upper turret housing.

Rotate and Mask Off Oil Guard Area

Procedure to rotate and mask the oil guard for cutting.

Oil Guard Replacement Installation

Cut and Clean Oil Guard Area

Using grinders to cut and clean the oil guard area.

Installation of New Oil Guard Components

Steps for installing the new split oil guard and V-ring seal.

Oil Guard Installation Final Steps

Install Housings and Level Upper Turret

Installing housings and leveling the upper turret to the base.

Install Lubrication Lines and Adjustments

Installing lubrication lines and performing final adjustments.

180S Seamer Retrofitting Rotary Union Shield

Objective of Rotary Union Shield Retrofit

Purpose: Prevent grease penetration into the Upper Turret.

Installation Procedure and Caution

Steps and cautions for retrofitting the rotary union shield.

323S854 Oil Baffle Installation

Model 140S and 180S Seamers Cover Feed Systems

Subject: Feed Turret Cap Pusher Height

Topic: Cap pusher height relative to inner cap guide rail.

Description of Cap Pusher Height Control

Explains how cap pusher height is controlled.

Procedure for Adjusting Cap Pusher Height

Step-by-step guide for adjusting cap pusher height.

Cover Feed System Adjustments

Measure and Machine Bearing Retainer

Procedure to measure and machine the bearing retainer.

Reinstall Components and Check Clearance

Steps for reinstalling components and checking clearances.

Feed Turret Installation Fixture Use

Using the Feed Turret Installation Fixture

Instructions for using the fixture to install the feed turret.