APE 100 - Page 4

7032 SOUTH 196th - KENT, WA 98032 - (253) 872-0141 / FAX (253) 872-8710
OPERATION / MAINTENANCE MANUAL
Table of Contents
Page
Revision Record ............................................................................................ i
Preface .......................................................................................................... ii
Table of Contents .......................................................................................... iii
Safety Precautions ........................................................................................ v
Illustration List ............................................................................................... vi
Table List ....................................................................................................... vi
Warranty........................................................................................................ vii
I. GENERAL INFORMATION ........................................................................................ 1-1
I-1. Machine Features ....................................................................................... 1-1
I-2. Machine Specifications ............................................................................... 1-2
A. Model 100 Vibro .............................................................................. 1-2
B. Model 350 Power Unit ...................................................................... 1-2
I-3. General Description of 100 Vibro .................................................................. 1-3
A. Suppressor Housing......................................................................... 1-4
B. The Vibrator Gearbox ....................................................................... 1-5
C. Clamp Attachment ........................................................................... 1-6
D. Optional Attachments ...................................................................... 1-7
I-4. General Description of Model 350 Power Unit............................................... 1-8
II. MAJOR COMPONENT DEFINITION.......................................................................... 2-1
II-1. Component Identification ............................................................................ 2-1
II-2. Hose Identification ..................................................................................... 2-3
II-3. Model 350 Power Unit Skid Identification .................................................... 2-4
II-4. Quick Disconnect Couplings ....................................................................... 2-5
II-5. Tool Set Identification.................................................................... ........... 2-6
II-6. Caisson Clamp Identification ....................................................................... 2-7
II-7. Engine Component Identification ................................................................. 2-8
II-8. Major Hydraulic Component Identification ..................................................... 2-11
II-9. Control Panel and Parts ............................................................................. 2-19
II-10.Remote Pendant and Parts ........................................................................ 2-22
II-11.Radio Reciever and Parts........................................................................... 2-23
II-12.Radio Antenna Parts ................................................................................. 2-27
II-13.Radio Transmitter Parts ............................................................................. 2-28
III. LOADING AND UNLOADING .................................................................................. 3-1
III-1. Model 100 Vibratory Hammer ..................................................................... 3-1
III-2. Model 350 Power Unit .............................................................................. 3-1
III-3. What to do if damaged during shipment ...................................................... 3-1
IV. PREPARATION AND OPERATION .......................................................................... 4-1
IV-1. Rigging of Vibratory Hammer ..................................................................... 4-1
IV-2. Installing the Clamp Attachment ................................................................ 4-1
IV-3. Plumbing the Vibro Hoses to the Power Unit............................................... 4-2
IV-4. Filling Vibrator Pressure Hoses ................................................................. 4-3
IV-5. Bleeding Clamp Attachment Hydraulic Hoses ............................................. 4-3
IV-6. Precautions and Rules for Operation .......................................................... 4-4
IV-7. Relief Valve Settings Prior to Operation - Model 350 ................................... 4-5
IV-8. Shut-down Procedures .............................................................................. 4-5
IV-9. Operation of the Remote Control Pendant ................................................... 4-6
IV-10.Normal Steps to Operate Vibrator ............................................................. 4-6
V. MAINTENANCE....................................................................................................... 5-1
V-1. Daily Maintenance Required Prior to Operation ............................................ 5-1
V-2. Checklist After Power Unit Engine Has Started ............................................ 5-1
V-3. Maintenance and Adjustments: ...... (75 Hours)........................................... 5-2
V-4. Maintenance and Adjustments: ...... (Eccentric Bearings)........................... 5-2
V-5. Maintenance and Adjustments in Severe Conditions ..................................... 5-2
V-6. Lubrication ............................................................................................... 5-2
A. Vibratory Gearbox ............................................................................ 5-2
B. Clamp Attachment ........................................................................... 5-2
V-7. Power Unit ............................................................................................... 5-3
V-8. Hydraulic Motor - Installation and Start-Up................................................... 5-6
VI. TROUBLESHOOTING: Model 100 Vibro ................................................................. 6-1
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