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APRILIA ATLANTIC 500 sprint User Manual

APRILIA ATLANTIC 500 sprint
226 pages
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www.serviceaprilia.com
workshopmanual
ATLANTIC 125 - 200
1101 2
00/2002-12
8140674
UK

Table of Contents

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APRILIA ATLANTIC 500 sprint Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement460 cc
Cooling SystemLiquid-cooled
Fuel SystemElectronic fuel injection
Front SuspensionTelescopic fork
TransmissionAutomatic
Rear SuspensionDual shock absorbers
Front BrakeSingle disc

Summary

Foreword

Foreword Content

Provides an introduction to the manual and its intended use for normal servicing.

Reference Manuals

Lists available reference manuals for the Aprilia vehicle.

Abbreviations, Symbols, and Conventions

Defines common abbreviations, symbols, and conventions used throughout the manual.

General Information

Manual Layout and Conventions

Explains manual structure, section indexing, and conventions used for clarity.

Safety Information and General Rules

Details safety conventions, general rules, and basic safety precautions for operation.

Dangerous Elements and Warnings

Highlights hazardous materials and components, including fuel, lubricants, and coolant warnings.

Running-in Recommendations

Provides recommendations and guidelines for the initial running-in period of the vehicle.

Vehicle Identification Data

Explains how to locate and identify the vehicle's serial and identification numbers.

Using Tools and Spare Parts

Advises on using correct tools and genuine Aprilia spare parts for maintenance.

Technical Data

Lists detailed technical specifications and data for the vehicle.

Products and Lubricant Chart

Lists recommended lubricants, fluids, and their specifications for various vehicle parts.

General Tightening Torque Settings

Provides general torque settings for screws and bolts used in vehicle assembly.

Routine Maintenance

Introduction to Routine Maintenance

Emphasizes the importance of following the routine maintenance schedule for optimal performance.

Routine Maintenance Table

Presents a comprehensive table detailing maintenance tasks and intervals for vehicle components.

Points to be Lubricated

Identifies specific points on the vehicle that require lubrication and the type of lubricant.

Nut, Bolt, Screw Tightening

Instructs to check fastening parts, especially safety-related components, for proper tightening.

Fastening Elements

Details specific torque settings and Loctite application for various vehicle fasteners.

Battery Maintenance

Provides information on battery activation, maintenance, inspection, and warranty conditions.

Spark Plug Service

Explains spark plug inspection, cleaning, gap setting, and replacement procedures.

Air Cleaner Service

Details the cleaning and replacement procedures for the air cleaner element.

Coolant Level Check and Topping Up

Guides on checking and topping up the coolant level in the expansion reservoir.

Brake Fluid Maintenance

Explains checking, topping up, and changing brake fluid, noting pad wear compensation.

Brake Pad Wear Check

Guides on checking front and rear brake pad wear and when to replace them.

Bleeding the Braking Systems

Explains how to bleed air from the hydraulic braking system for optimal efficiency.

Engine Oil Level and Filter Change

Provides instructions for checking, topping up engine oil, and changing the oil filter.

Transmission Oil Maintenance

Guides on checking and topping up transmission oil and changing it.

Throttle Control and Idling Adjustment

Covers inspection of throttle operation and adjustment of engine idling speed.

Steering and Front Suspension Maintenance

Details steering bearing adjustment and front fork inspection.

Wheels and Tyres Service

Details checks for wheels, bearings, wobble, balancing, and tyre condition.

Exhaust Manifold Nuts Tightening

Instructs to tighten exhaust manifold nuts after specific mileage intervals.

Fuel System

Fuel Supply Diagram

Illustrates the fuel supply system diagram with key components identified.

Fuel Filter Change

Provides steps for removing and replacing the fuel filter.

Fuel Tank and Sensor Removal

Details the procedure for removing the fuel tank and fuel sensor.

Air Filter Service

Guides on removing the air box and air cleaner element.

Carburetor Service

Details carburetor removal, disassembly, assembly, and starter checks.

Adjusting the Idling Mixture

Provides instructions for adjusting the idling mixture using an exhaust gas tester.

Engine

Exhaust System Removal

Details the procedure for removing the exhaust silencer and the complete exhaust system.

Engine Components Removable with Engine in Frame

Lists engine components that can be removed without taking the engine out of the frame.

Engine Removal and Installation

Provides detailed steps and safety precautions for removing and installing the engine.

Chassis

Bodywork Component Identification

Illustrates the vehicle's bodywork components with numbered parts for identification.

Saddle, Side Panels, and Luggage Rack Removal

Guides on removing the saddle, rear side panels, and luggage rack.

Tail, Number Plate Holder, and Central Tunnel Removal

Details removal of the tail section, number plate holder, and central tunnel.

Air Dam, Legshield, and Front Cover Removal

Guides on removing the air dam, legshield, and front cover.

Screen and Mirror Removal

Explains how to remove the windshield screen and rear-view mirrors.

Side Fairing, Mudguard, and Helmet Compartment Removal

Details removal of side fairings, front/rear mudguards, and helmet compartment.

Handlebar and Switch Removal

Guides on removing handlebar covers, switches, and related components.

Splashguard and Battery Removal

Details removal of splashguard and battery.

ECU, Voltage Regulator, and Control Unit Removal

Explains removal of ECU, voltage regulator, and related electrical components.

Handlebar and Frame Removal

Guides on removing the handlebar and the vehicle frame.

Front Wheel Service

Covers front wheel diagram, removal, disassembly, inspection, and refitting.

Rear Wheel Service

Covers rear wheel diagram, removal, and related components.

Brakes System Maintenance

Details brake system diagram, pad replacement, disc inspection, and removal.

Headstock and Front Fork Service

Guides on headstock removal, bearing inspection, and front fork disassembly/assembly.

Rear Suspension Service

Covers shock absorber and linkages removal for the rear suspension.

Electrical System

Layout of Electrical Components

Illustrates the layout of electrical components on the vehicle with numbered parts.

Battery Service

Details battery activation, maintenance, inspection, and warranty conditions.

Ignition System and Stand Logic

Explains the ignition system and stand logic, including troubleshooting steps.

Charge System and Power Supply

Covers charge system checks, voltage testing, alternator operation, and continuity.

Starter Circuit Diagnosis

Explains the starter circuit, including troubleshooting steps for the starter motor and relay.

Sensor Circuit and Dashboard Indicators

Illustrates sensor circuits and details dashboard indicator tests for coolant and fuel levels.

Fan and Rear Top Box Light System

Covers cooling fan operation tests and rear top box light switch tests.

Light Circuit and Bulb Replacement

Illustrates the lighting circuit and details bulb replacement procedures.

Visual and Acoustic Signals Troubleshooting

Covers troubleshooting for direction indicators and warning horn systems.

Replacing Fuses

Guides on inspecting, identifying, and replacing fuses for the electrical system.

Beam Setting (Height and Horizontal)

Explains how to adjust the headlight beam height and horizontal position.

Wiring Diagram

Presents the complete wiring diagram for the vehicle's electrical system.

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