EasyManua.ls Logo

APRILIA ATLANTIC 250 User Manual

APRILIA ATLANTIC 250
226 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
www.serviceaprilia.com
workshopmanual
ATLANTIC 125 - 200
1101 2
00/2002-12
8140674
UK

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the APRILIA ATLANTIC 250 and is the answer not in the manual?

APRILIA ATLANTIC 250 Specifications

General IconGeneral
Displacement244 cc
Cooling SystemLiquid cooled
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDisc
Seat Height780 mm
Front Tire120/70-14
Rear Tire140/60-14
Engine TypeSingle cylinder, 4-stroke
TransmissionAutomatic
Rear SuspensionDual shock absorbers
Length2120 mm
Height1370 mm

Summary

FOREWORD

0.1. FOREWORD

Provides introductory information about the manual's purpose and scope.

0.1.1. FOREWORD

Contains the main introductory text, purpose, and intended audience of the manual.

0.1.2. REFERENCE MANUALS

Lists other relevant manuals and documentation for comprehensive understanding of the vehicle.

0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS

Explains common abbreviations, symbols, and conventions used throughout the manual for clarity.

GENERAL INFORMATION

1.1. MANUAL LAYOUT

Describes the structure and organization of the manual for efficient navigation and reference.

1.1.1. CONVENTIONS USED IN THE MANUAL

Explains symbols, abbreviations, and terms used to convey information and instructions in the manual.

1.1.2. SAFETY INFORMATION

Details safety warnings, danger alerts, and important notes for safe operation and maintenance.

1.2. GENERAL RULES

Outlines essential rules and safety precautions to follow during vehicle operation and maintenance.

1.2.1. BASIC SAFETY RULES

Covers fundamental safety guidelines and practices for vehicle handling and service.

1.3. DANGEROUS ELEMENTS

Identifies hazardous materials and components encountered during motorcycle maintenance.

1.3.1. WARNINGS CONCERNING FUEL, LUBRICANTS, COOLANT AND OTHER COMPONENT PARTS

Provides specific warnings and safety precautions related to fuel, lubricants, coolant, and other fluids.

1.4. RUNNING-IN

Offers recommendations and guidelines for the initial period of vehicle operation to ensure durability.

1.4.1. RUNNING-IN RECOMMENDATIONS

Details the specific procedures and advice for breaking in the new vehicle.

1.5. VEHICLE IDENTIFICATION DATA

Explains how to locate and understand the vehicle's identification numbers for registration and warranty.

1.5.1. SERIAL NUMBERS LOCATION

Specifies the exact locations of the frame and engine serial numbers on the vehicle.

1.6. USING TOOLS AND SPARE PARTS

Advises on the correct use of tools and the importance of using genuine Aprilia spare parts.

1.6.1. SPARE PARTS

Emphasizes the use of Aprilia original spare parts for optimal performance and safety.

1.7. TECHNICAL DATA

Provides detailed specifications and dimensions for various vehicle components and systems.

1.7.1. TECHNICAL DATA

Lists comprehensive technical data including dimensions, engine specs, capacities, and transmission details.

1.7.2. DECALS INSTRUCTIONS

Guides on the correct procedure for applying decals to the vehicle's bodywork.

1.8. PRODUCTS

Details recommended products, lubricants, and fluids for maintenance and operation.

1.8.1. LUBRICANT CHART

Provides a comprehensive chart of recommended lubricants, greases, and fluids for different vehicle parts.

1.8.2. USE OF PRODUCTS

Explains the specific uses and applications of various recommended maintenance products.

1.9. TIGHTENING

Covers general principles and settings for tightening various fasteners and components.

1.9.1. GENERAL TIGHTENING TORQUE SETTINGS

Specifies torque values for common screws and bolts, essential for safety and assembly.

ROUTINE MAINTENANCE

2.1. ROUTINE MAINTENANCE

Introduces the importance and scope of regular maintenance for vehicle performance.

2.1.1. INTRODUCTION

Explains the significance of adhering to the scheduled maintenance for optimal vehicle condition.

2.1.2. ROUTINE MAINTENANCE TABLE

Presents a detailed table outlining maintenance tasks and intervals for various vehicle components.

2.2. POINTS TO BE LUBRICATED

Identifies specific points on the vehicle that require lubrication for smooth operation.

2.2.1. POINTS TO BE LUBRICATED

Details the locations and types of lubrication required for key moving parts.

2.3. TIGHTENING

Covers general procedures and safety aspects related to tightening vehicle components.

2.3.1. NUT, BOLT, SCREW TIGHTENING

Guides on the accurate tightening of various fasteners, focusing on safety-critical parts.

2.3.2. FASTENING ELEMENTS

Provides specific torque settings and notes for various fastening elements throughout the motorcycle.

2.4. BATTERY

Details the care, maintenance, and testing procedures for the vehicle's battery.

2.4.1. BATTERY

Explains battery types, activation, maintenance, and inspection requirements.

2.4.2. CHECKING AND CLEANING THE TERMINALS

Provides instructions for inspecting and cleaning battery terminals to ensure good electrical contact.

2.4.3. CHECKING THE BATTERY ELECTROLYTE LEVEL

Guides on how to check and maintain the correct electrolyte level in the battery.

2.4.4. RECHARGING THE BATTERY

Outlines the procedure for safely recharging the vehicle's battery.

2.4.5. LONG INACTIVITY OF THE BATTERY

Offers advice on battery care when the vehicle is stored for extended periods.

2.5. ELECTRICAL PARTS

Covers checks and inspections related to various electrical components of the vehicle.

2.5.1. ELECTRICAL PARTS

Details checks for lighting, switches, connectors, and sensors for proper electrical system function.

2.6. SPARK PLUGS

Explains how to check, clean, and replace spark plugs for optimal engine performance.

2.6.1. SPARK PLUGS

Provides detailed instructions on spark plug inspection, cleaning, gap adjustment, and replacement.

2.7. AIR CLEANER

Guides on cleaning and replacing the air filter to ensure proper engine air intake.

2.7.1. AIR CLEANER

Details the procedure for cleaning and replacing the air filter element for engine health.

2.8. TUBES

Covers inspection and replacement guidelines for various fuel, brake, and cooling system tubes.

2.8.1. TUBES

Provides warnings and replacement advice for fuel, brake, and cooling system lines.

2.9. COOLANT

Details procedures for checking and topping up the engine coolant level.

2.9.1. CHECKING AND TOPPING UP THE COOLANT LEVEL

Explains how to check and maintain the coolant level in the expansion reservoir.

2.9.2. CLEANING THE RADIATOR

Provides instructions on how to clean the radiator for optimal cooling efficiency.

2.10. BRAKE FLUID

Covers checking, topping up, and changing the brake fluid for system safety.

2.10.1. CHECKING AND TOPPING UP THE BRAKE FLUID

Details the procedure for checking and refilling the brake fluid reservoir to maintain braking performance.

2.10.2. CHANGING THE BRAKE FLUID

Outlines the process for replacing old brake fluid with new fluid to ensure system integrity.

2.10.3. CHECKING THE BRAKE PAD WEAR

Explains how to visually inspect brake pads for wear and determine when replacement is needed.

2.10.4. BLEEDING THE BRAKING SYSTEMS

Details the critical procedure for removing air from the hydraulic brake system.

2.11. ENGINE OIL

Covers checking and topping up the engine oil level for proper lubrication.

2.11.1. CHECKING THE ENGINE OIL LEVEL AND TOPPING UP

Provides instructions for checking engine oil level and adding oil if necessary.

2.11.2. CHANGING THE ENGINE OIL AND THE OIL FILTER

Details the procedure for changing engine oil and replacing the oil filter for engine maintenance.

2.12. TRANSMISSION OIL

Covers checking and topping up the transmission oil for gearbox lubrication.

2.12.1. CHECKING AND TOPPING UP THE TRANSMISSION OIL

Explains how to check and replenish the transmission oil level.

2.12.2. CHANGING THE TRANSMISSION OIL

Outlines the procedure for changing the transmission oil.

2.13. THROTTLE

Covers inspection and adjustment of the throttle control system.

2.13.1. THROTTLE

Details how to check throttle operation, cable lubrication, and adjuster settings.

2.13.2. IDLING ADJUSTMENT

Provides instructions for adjusting the engine's idle speed for stable operation.

2.14. FRONT END

Covers inspection and adjustment of the steering and front suspension.

2.14.1. STEERING

Explains how to check and adjust steering bearing play for smooth handling.

2.14.2. FRONT SUSPENSION

Guides on inspecting and maintaining the front fork suspension system.

2.15. REAR AXLE

Covers inspection of the rear axle and suspension components.

2.15.1. CHECKING THE ENGINE AXLE

Details how to check for clearance in the engine shaft bushes and axle parts.

2.15.2. REAR SUSPENSION INSPECTION

Explains how to inspect rear suspension for oil leaks and proper tightening.

2.16. WHEELS

Covers inspection and balancing of the front and rear wheels.

2.16.1. WHEELS

Provides instructions for checking wheel rotation, bearings, and balancing.

2.17. TYRES

Covers tyre condition checks, pressure, and replacement guidelines.

2.17.1. TYRES

Details tyre inspection for wear, damage, and correct inflation procedures.

2.18. EXHAUST SYSTEM

Covers maintenance tasks related to the exhaust system.

2.18.1. EXHAUST MANIFOLD NUTS

Specifies the procedure for tightening exhaust manifold nuts to ensure a secure connection.

LUBRICATION

3.1. LUBRICATION

Introduces the lubrication system and its importance for vehicle operation.

3.1.1. LUBRICATION

Refers to the engine workshop manual for detailed information on the lubrication system.

FUEL SYSTEM

4.1. FUEL SUPPLY

Details the components and flow of the vehicle's fuel supply system.

4.1.1. FUEL SUPPLY DIAGRAM

Illustrates the fuel supply system with a diagram and key for identification.

4.1.2. CHANGING THE FUEL FILTER

Provides step-by-step instructions for replacing the fuel filter to ensure clean fuel delivery.

4.1.3. REMOVING THE FUEL TANK

Guides on safely removing the fuel tank from the vehicle for maintenance or replacement.

4.1.4. REMOVING THE FUEL SENSOR

Details the procedure for removing the fuel level sensor from the fuel tank.

4.2. AIR FILTER

Covers inspection, cleaning, and replacement of the air filter for engine performance.

4.2.1. REMOVING THE AIR BOX

Explains how to remove the air filter box assembly to access the air cleaner.

4.2.2. REMOVING THE AIR CLEANER

Provides instructions for removing the air cleaner element from the air box for servicing.

4.3. CARBURETOR

Covers removal, disassembly, assembly, and adjustment of the carburetor.

4.3.1. REMOVING THE CARBURETOR

Details the procedure for safely removing the carburetor from the engine.

4.3.2. CARBURETOR DISASSEMBLY

Provides step-by-step instructions for disassembling the carburetor for cleaning or repair.

4.3.3. ASSEMBLING THE CARBURETOR

Guides on the correct procedure for reassembling the carburetor after servicing.

4.3.4. CHECKING THE AUTOMATIC STARTER

Explains how to test the automatic starter for proper functioning.

4.3.5. ADJUSTING THE IDLING MIXTURE

Covers the procedure for adjusting the fuel-air mixture for optimal idling.

COOLING SYSTEM

5.1. COOLING SYSTEM DIAGRAM

Illustrates the components and flow of the cooling system with a diagram.

5.1.1. COOLING SYSTEM DIAGRAM

Provides a detailed diagram of the cooling system, including pump, radiator, and reservoir.

5.2. COOLANT

Covers procedures for changing the engine coolant.

5.2.1. CHANGING COOLANT

Details the process for draining and refilling the engine coolant.

5.3. RADIATOR

Covers the removal and installation of the radiator.

5.3.1. REMOVING THE RADIATOR

Provides step-by-step instructions for safely removing the radiator from the vehicle.

5.3.2. REMOVING THE ELECTRIC FAN

Guides on how to remove the electric cooling fan from the radiator assembly.

5.4. WATER TEMPERATURE SENSOR

Covers the removal and replacement of the water temperature sensor.

5.4.1. REMOVING THE WATER TEMPERATURE SENSOR

Details the procedure for removing the water temperature sensor.

5.5. REMOVING THE EXPANSION RESERVOIR

Covers the removal of the coolant expansion reservoir.

5.5.1. REMOVING THE EXPANSION RESERVOIR

Provides instructions for safely removing the coolant expansion reservoir.

ENGINE

6.1. EXHAUST SYSTEM

Details the removal and installation procedures for the exhaust system components.

6.1.1. EXHAUST SILENCER REMOVAL

Provides instructions for removing the exhaust silencer from the motorcycle.

6.1.2. EXHAUST SYSTEM REMOVAL

Guides on the complete removal of the exhaust system, including manifold and silencer.

6.1.3. ENGINE COMPONENTS THAT CAN BE REMOVED LEAVING THE ENGINE IN THE FRAME

Lists engine parts that can be removed without detaching the entire engine from the frame.

6.2. ENGINE

Covers the procedures for removing and installing the engine into the vehicle frame.

6.2.1. ENGINE REMOVAL

Provides a detailed, step-by-step guide for removing the engine from the motorcycle frame.

6.2.2. INSTALLING THE ENGINE INTO THE FRAME

Guides on the correct procedure for reinstalling the engine into the motorcycle frame.

CHASSIS

7.1. BODYWORK

Details the removal and installation of various body panels and covers.

7.1.1. BODYWORK

Provides an overview and diagram of the vehicle's bodywork components.

7.1.2. SADDLE REMOVAL

Explains how to remove the rider's seat (saddle) from the vehicle.

7.1.3. REMOVING THE REAR SIDE PANELS

Guides on how to remove the side panels located at the rear of the vehicle.

7.1.4. LUGGAGE RACK REMOVAL

Details the procedure for removing the luggage rack from the vehicle.

7.1.5. TAIL REMOVAL

Explains how to remove the tail section of the motorcycle's bodywork.

7.1.6. REMOVING THE NUMBER PLATE HOLDER

Guides on how to remove the component that holds the license plate.

7.1.7. REMOVING THE CENTRAL TUNNEL

Details the procedure for removing the central tunnel cover section.

7.1.8. AIR DAM REMOVAL

Explains how to remove the air dam component from the vehicle.

7.1.9. LEGSHIELD REMOVAL

Guides on how to remove the legshield or front fairing panel.

7.1.10. FRONT COVER REMOVAL

Details the procedure for removing the front cover section of the bodywork.

7.1.11. SCREEN REMOVAL

Explains how to remove the windshield screen.

7.1.12. REAR-VIEW MIRROR REMOVAL

Guides on how to remove the side rear-view mirrors.

7.1.13. REMOVING THE SIDE FAIRINGS

Details the procedure for removing the side fairing panels.

7.1.14. FRONT MUDGUARD REMOVAL

Explains how to remove the front mudguard.

7.1.15. REAR MUDGUARD REMOVAL

Guides on how to remove the rear mudguard.

7.1.16. HELMET COMPARTMENT REMOVAL

Details the procedure for removing the helmet storage compartment.

7.1.17. HANDLEBAR COVER REMOVAL

Explains how to remove the covers around the handlebars.

7.1.18. SPLASHGUARD REMOVAL

Guides on how to remove the splashguard.

7.1.19. BATTERY REMOVAL

Provides instructions for safely removing the vehicle's battery.

7.1.20. ENGINE CONTROL UNIT REMOVAL

Details how to remove the Engine Control Unit (ECU).

7.1.21. VOLTAGE REGULATOR REMOVAL

Explains how to remove the voltage regulator.

7.1.22. REMOVING THE RIGHT SWITCH

Guides on removing the switch assembly located on the right handlebar.

7.1.23. REMOVING THE LEFT SWITCH

Explains how to remove the switch assembly located on the left handlebar.

7.1.24. DASHBOARD REMOVAL

Provides instructions for removing the instrument cluster (dashboard).

7.1.25. HEADLIGHT REMOVAL

Details how to remove the front headlight assembly.

7.1.26. REMOVING THE FRONT DIRECTION INDICATORS

Guides on removing the front turn signal indicators.

7.1.27. REMOVING THE TAIL LIGHT UNIT

Explains how to remove the tail light assembly.

7.1.28. COIL REMOVAL

Details how to remove the ignition coil.

7.2. CONTROLS

Covers the removal and inspection of various controls like throttle and brake levers.

7.2.1. THROTTLE CONTROL REMOVAL

Provides instructions for removing the throttle control assembly.

7.2.2. REMOVING THE REAR BRAKE MASTER CYLINDER

Guides on removing the rear brake master cylinder.

7.3. FRAME

Covers removal and inspection of frame components.

7.3.1. HANDLEBAR REMOVAL

Details the procedure for removing the handlebars from the steering stem.

7.3.2. REMOVING THE DASHBOARD/WINDSHIELD MOUNTING BRACKET

Explains how to remove the bracket that supports the dashboard and windshield.

7.3.3. SIDE STAND REMOVAL

Guides on removing the side stand.

7.3.4. CENTRE STAND REMOVAL

Details the procedure for removing the centre stand.

7.3.5. FRAME REMOVAL

Provides comprehensive instructions for removing the main vehicle frame.

7.4. FRONT WHEEL

Covers inspection, removal, disassembly, and refitting of the front wheel.

7.4.1. FRONT WHEEL DIAGRAM

Illustrates the components of the front wheel assembly with a key.

7.4.2. FRONT WHEEL REMOVAL

Details the step-by-step process for removing the front wheel.

7.4.3. FRONT WHEEL DISASSEMBLY

Guides on disassembling the front wheel, including bearing and seal removal.

7.4.4. INSPECTING THE FRONT WHEEL COMPONENTS

Explains how to inspect bearings, seals, wheel spindle, and rim for wear or damage.

7.4.5. REFITTING THE FRONT WHEEL

Provides instructions for correctly reassembling and refitting the front wheel.

7.5. REAR WHEEL

Covers inspection, removal, and refitting of the rear wheel.

7.5.1. REAR WHEEL DIAGRAM

Illustrates the components of the rear wheel assembly with a key.

7.5.2. REAR WHEEL REMOVAL

Details the step-by-step process for removing the rear wheel.

7.6. BRAKES

Covers inspection, replacement, and removal of brake components.

7.6.1. BRAKES DIAGRAM

Illustrates the front and rear brake system components with a key.

7.6.2. REPLACING THE FRONT BRAKE PADS

Provides detailed instructions for replacing the front brake pads.

7.6.3. FRONT BRAKE DISC INSPECTION

Guides on inspecting the front brake disc for thickness and run-out.

7.6.4. FRONT BRAKE DISC REMOVAL

Details the procedure for removing the front brake disc.

7.6.5. REPLACING THE REAR BRAKE PADS

Provides detailed instructions for replacing the rear brake pads.

7.6.6. REAR BRAKE DISC INSPECTION

Guides on inspecting the rear brake disc for thickness and run-out.

7.6.7. REAR BRAKE DISC REMOVAL

Details the procedure for removing the rear brake disc.

7.6.8. PROPORTIONING VALVE REMOVAL

Explains how to remove the proportioning valve from the brake system.

7.7. HEADSTOCK

Covers removal and inspection of the headstock and steering bearings.

7.7.1. HEADSTOCK REMOVAL

Provides step-by-step instructions for removing the headstock assembly.

7.7.2. COMPONENT INSPECTION

Guides on inspecting the headstock bearing components for wear and damage.

7.8. FRONT FORK

Covers diagrams, removal, disassembly, and inspection of the front fork.

7.8.1. FRONT FORK DIAGRAM

Illustrates the components of the front fork assembly with a key.

7.8.2. REMOVING THE STANCHION TUBES AND SLIDERS

Details the procedure for removing the stanchion tubes and sliders from the fork legs.

7.8.3. DISASSEMBLING THE STANCHION TUBES AND SLIDERS

Guides on disassembling the fork stanchion tubes and sliders for maintenance.

7.8.4. DRAINING THE FRONT FORK

Explains how to drain the oil from the front fork assembly.

7.8.5. FILLING THE FORK

Provides instructions for refilling the front fork with the correct type and amount of oil.

7.8.6. COMPONENT INSPECTION

Covers inspection of stanchion tubes and sliders for damage or wear.

7.8.7. REFITTING THE STANCHION TUBES AND SLIDERS

Guides on reassembling and refitting the fork stanchion tubes and sliders.

7.9. REAR SUSPENSION

Covers inspection and removal of the rear shock absorber and linkages.

7.9.1. SHOCK ABSORBER REMOVAL

Details the procedure for removing the rear shock absorber.

7.9.2. REMOVING THE LINKAGES

Guides on removing the rear suspension linkage components.

ELECTRICAL SYSTEM

8.1. LAYOUT OF COMPONENTS

Shows the location of major electrical components on the vehicle.

8.1.1. LAYOUT OF ELECTRICAL COMPONENTS

Provides a diagram identifying key electrical system components.

8.2. FOREWORD

Introduces the electrical system section and provides important reading notes.

8.2.1. FOREWORD

Contains introductory information for the electrical system chapter.

8.3. BATTERY

Covers battery activation, maintenance, inspection, and warranty information.

8.3.1. BATTERY

Details battery rating, activation, maintenance, inspection, and return under warranty conditions.

8.4. IGNITION SYSTEM AND STAND LOGIC

Explains the ignition system and the function of the side stand safety switch.

8.4.1. IGNITION SYSTEM AND STAND LOGIC

Details the ignition system operation and the side stand switch logic.

8.5. CHARGE SYSTEM

Covers inspection and testing of the charging system components.

8.5.1. CHARGE SYSTEM AND POWER SUPPLY

Explains how to check charge voltage, alternator operation, and power supply.

8.6. STARTER CIRCUIT

Covers troubleshooting and testing of the starter circuit components.

8.6.1. STARTER CIRCUIT

Details the starter circuit diagram, troubleshooting, and testing of relays and motors.

8.7. SENSORS

Covers testing procedures for various vehicle sensors.

8.7.1. SENSOR CIRCUIT

Explains testing procedures for coolant temperature and fuel level sensors.

8.8. FAN AND REAR TOP BOX LIGHT

Covers testing of the cooling fan and rear top box light system.

8.8.1. FAN AND REAR TOP BOX LIGHT SYSTEM

Details testing procedures for the cooling fan and thermal switch.

8.9. LIGHT CIRCUIT

Covers troubleshooting and testing of the vehicle's lighting circuits.

8.9.1. LIGHT CIRCUIT

Provides a diagram and troubleshooting steps for the vehicle's lighting system.

8.10. VISUAL AND ACOUSTIC SIGNALS

Covers visual and acoustic warning signals and their troubleshooting.

8.10.1. VISUAL AND ACOUSTIC SIGNALLING SYSTEM

Details troubleshooting for direction indicators and warning horn systems.

8.11. BULB REPLACEMENT

Guides on replacing various bulbs on the vehicle.

8.11.1. BULB REPLACEMENT

Provides detailed instructions for replacing parking, headlight, tail, and indicator bulbs.

8.12. REPLACING THE FUSES

Covers the procedure for inspecting and replacing fuses in the electrical system.

8.12.1. REPLACING THE FUSES

Details the location and replacement procedure for main and auxiliary fuses.

8.13. BEAM SETTING

Covers adjustment of headlight beam height and horizontal position.

8.13.1. BEAM HEIGHT SETTING

Provides instructions for adjusting the vertical aim of the headlight beam.

8.13.2. BEAM HORIZONTAL SETTING

Guides on adjusting the horizontal aim of the headlight beam.

8.14. WIRING DIAGRAM

Presents the complete wiring diagram for the vehicle's electrical system.

8.14.1. WIRING DIAGRAM

The detailed electrical wiring schematic for troubleshooting and reference.

Related product manuals