EasyManua.ls Logo

APRILIA RALLY 50 - 2003 User Manual

APRILIA RALLY 50 - 2003
104 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Question and Answer IconNeed help?

Do you have a question about the APRILIA RALLY 50 - 2003 and is the answer not in the manual?

APRILIA RALLY 50 - 2003 Specifications

General IconGeneral
Fuel SystemCarburetor
CoolingAir cooled
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDrum
Engine TypeSingle cylinder, two-stroke
Rear SuspensionMonoshock
Bore x Stroke40 mm x 39.3 mm

Summary

Safety Warnings and General Rules

Understanding Warning Symbols

Defines warning symbols like 'Safety Warning', 'WARNING', 'CAUTION', and 'NOTE' used in the manual.

General Safety Rules

Covers essential safety rules regarding carbon monoxide, gasoline handling, and hot components.

Hazardous Substances and Materials

Warnings, Precautions, and General Advice

Reporting Safety Defects

Outlines the procedure for reporting vehicle defects that affect safety to NHTSA.

Tampering Warnings and Emissions Issues

Aprilia Emission Control System Warranty

Owner's Responsibilities and Coverage

Details owner's duties and the warranty coverage periods for different vehicle classes.

Limited Warranty Terms and Exclusions

Outlines the specific terms, limitations, and exclusions of the emission control system warranty.

Safe Drive

Basic Safety Rules for Riding

Protective Clothing and Gear

Emphasizes the importance of wearing appropriate protective clothing, including helmet, gloves, and sturdy attire.

Legal Requirements and Rider Training

Stresses the need to meet legal requirements and receive proper rider training from a recognized organization.

Safe Riding Practices and Precautions

Details safe riding habits, avoiding distractions, substance influence, and the importance of experience.

Safe Riding Techniques and Road Awareness

Adhering to Road Rules and Signs

Emphasizes observing all road rules, warning signs, and speed limits for enhanced safety.

Riding Behavior and Vehicle Interaction

Advises on safe riding conduct, including avoiding risky maneuvers, maintaining distance, and interacting with other vehicles.

Riding Safety, Fluids, and Accident Response

Advanced Riding Techniques and Safety

Braking and Speed Control

Explains proper braking techniques using both brakes, engine braking, and managing speed effectively.

Riding in Adverse Conditions

Provides guidance on riding safely in rain, on loose surfaces, and managing traction and control.

Riding Safety and Protective Clothing

Importance of Protective Clothing

Details the necessity of wearing well-fitting protective gear, including helmets and reflective clothing, for visibility and safety.

Safe Carrying Practices and Passenger Safety

Instruments, Controls, and Indicators

Handlebar Controls and Switches

Details the electrical controls on both handlebars, including brake levers, throttle grip, and ignition switch.

Dashboard Instruments and Warning Lights

Explains the dashboard layout, including speedometer, odometer, fuel indicator, and various warning lights.

Instrument and Indicator Functions

Understanding Warning and Information Lights

Explains the meaning of specific warning lights, such as oil reserve, low fuel, and high beam indicators.

Left Handgrip Controls

Right Handgrip Controls

Ignition Switch and Steering Lock

Operating the Ignition Switch

Details the functions of the ignition switch, including starting the engine and turning on lights.

Locking and Unlocking the Steering

Provides instructions on how to lock the steering to prevent theft and the key removal process.

Main Components - Fuel System

Fuel Handling and Safety Precautions

Provides critical safety warnings and instructions for handling gasoline, avoiding spills, and preventing fires.

Lubrication and 2-Stroke Oil System

2-Stroke Oil Tank and Warning Light

Explains the function of the 2-stroke oil warning light and the procedure for topping up the oil reservoir.

Brake System Inspection and Safety

Brake Performance and Warnings

Emphasizes the importance of perfect brake function, warning about lever feel changes and brake disc condition.

Braking in Wet Conditions and Fluid Checks

Advises on reduced braking performance in wet conditions and the importance of checking brake lines and fluid.

Disc Brake System Maintenance

Disc Brake Fluid and Pad Wear Checks

Explains how to check brake fluid levels and pad wear, and the importance of clean discs.

Adjusting Front Brake Lever Clearance

Details the procedure for measuring and adjusting the idle stroke of the front brake lever for optimal performance.

Rear Brake Adjustment and Safety Checks

Post-Service Brake Safety Procedures

Outlines critical steps to take after brake servicing, including lever checks and test rides in safe areas.

Front and Rear Brake System Checks

Checking Brake Fluid Levels

Explains how to check brake fluid levels in reservoirs, ensuring they are between MIN and MAX marks.

Brake Fluid Topping Up Procedure

Provides instructions on how to safely top up brake fluid reservoirs, emphasizing cleanliness and correct levels.

Cautions During Brake Fluid Topping Up

Tire Maintenance and Safety

Tire Inflation and Wear Checks

Details procedures for checking tire inflation pressure and assessing tire wear to ensure safety.

Tires, Lights, and Exhaust System

Instructions for Use and Pre-Ride Checks

Importance of Pre-Ride Checks

Stresses the necessity of performing pre-ride checks to ensure vehicle safety and prevent potential accidents.

Throttle Malfunction and Fastener Safety

Warns about the dangers of a stuck throttle or loose fasteners, outlining immediate actions and repair requirements.

Preliminary Checking Operations Checklist

Brake and Throttle System Checks

Details checks for front/rear brakes, brake levers, throttle operation, and fluid levels, ensuring proper function.

Vehicle Starting Procedures

Electric Starting Process and Warnings

Guides on using the electric starter, including proper switch operation and warnings about exhaust gases and engine damage.

Alternative Starting Methods and Cold Weather Starting

Riding Away and Initial Operation

Pre-Ride Departure Checks

Emphasizes crucial checks before moving off, such as securing the stand, adjusting mirrors, and passenger instructions.

Safe Riding Away and Warm-Up

Details the process of starting to move, accelerating gently, and warming up the engine during the initial miles of riding.

Safe Riding Practices and Road Conditions

Braking, Cornering, and Engine Use

Details optimal braking techniques, safe cornering procedures, and proper engine use for downhill riding.

Riding in Adverse Conditions and Road Hazards

Offers guidance for riding on wet, slippery surfaces, and awareness of road obstacles and traffic signals.

Vehicle Break-in and Stopping Procedures

Parking and Vehicle Stability

General Maintenance Precautions and Warnings

Regular Service Intervals Chart

Routine Maintenance Schedule

Lists components and the recommended service intervals for checks, cleaning, adjustments, and changes.

Air Cleaner Maintenance

Front Wheel Removal and Installation

Front Wheel Disassembly Steps

Guides the user through the process of removing the front wheel, including caliper and axle removal, with safety warnings.

Front Wheel Reassembly and Torque Specs

Details the steps for reinstalling the front wheel, emphasizing correct lubrication, torque values, and caliper screw replacement.

Front Wheel Reassembly Details

Final Checks After Front Wheel Service

Emphasizes critical post-service checks, including wheel centering, torque verification, and brake function tests.

Rear Wheel Removal and Installation

Rear Wheel Disassembly Steps

Guides the user through the process of removing the rear wheel, including locking the wheel and removing the caliper.

Rear Wheel Reassembly and Torque Specs

Details the steps for reinstalling the rear wheel, emphasizing the use of a new wheel nut and correct torque values.

Rear Brake Caliper Maintenance

Rear Brake Caliper Removal

Provides step-by-step instructions for safely removing the rear brake caliper, emphasizing care to avoid damage.

Caliper Reassembly and Brake System Checks

Guides on caliper reassembly, including using new screws and performing post-service checks on the braking system.

Brake Pad Wear Inspection

Inspecting Front and Rear Brake Pads

Guides the user on visually checking the friction material thickness of brake pads and the importance of pre-trip inspections.

Consequences of Worn Brake Pads

Explains the risks associated with excessively worn brake pads, such as reduced braking efficiency and potential damage, and advises on replacement.

Rear Brake Shoe Wear Check

Inspecting Rear Drum Brake Shoe Wear

Explains how to check the rear brake shoe wear indicator and the conditions for replacement.

Steering and Swinging Arm Checks

Engine Idling Adjustment

Throttle Control Adjustment

Spark Plug Maintenance

Battery Maintenance and Safety

Battery Safety Precautions

Warns about explosive hydrogen gas, toxic electrolyte, and the importance of protective gear and correct cable connections.

Battery Electrolyte Level and Recharging

Fuse Replacement and Electrical System Checks

Vertical Headlight Beam Adjustment

Horizontal Headlight Beam Adjustment

Headlight Beam Adjustment and Bulb Replacement

Headlight and Turn Signal Bulb Replacement

Dashboard Bulb Replacement

Rear Light and License Plate Bulb Replacement

Fuel System Draining and Disposal

Vehicle Cleaning and Care

Vehicle Storage and Resumption of Service

Lubricant and Fluid Recommendations

Wiring Diagram

Wiring Diagram Key and Cable Colors

Related product manuals