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APRILIA RS4 50 2011 User Manual

APRILIA RS4 50 2011
227 pages
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MSS RS4 50 MY2011
B043132
RS4 50 MY2011

Table of Contents

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APRILIA RS4 50 2011 Specifications

General IconGeneral
BrandAPRILIA
ModelRS4 50 2011
CategoryMotorcycle
LanguageEnglish

Summary

Safety and General Information

Safety Rules

General safety precautions including carbon monoxide, fuel, hot components, coolant, oil, and battery hazards.

Maintenance Guidelines

General recommendations for repair, dismantling, reassembly, and component handling.

Vehicle Identification

Procedures for identifying chassis and engine numbers for registration and verification.

Technical Specifications

Engine Specifications

Technical details for engine type, capacity, bore, stroke, compression ratio, and ignition.

Electrical System Specifications

Specifications for battery, fuses, alternator, bulbs, and chassis/suspension components.

Brake and Wheel Specifications

Specifications for brakes, wheels, tyres, fuel system, and carburettor.

Capacities

Specifications for fluid capacities including fuel, gearbox oil, coolant, and mixer oil.

Component Torque Specifications

Front Light and Steering Torque

Torque specifications for front lights, steering assembly, and front suspension.

Front Wheel and Suspension Torque

Torque specifications for front wheel, mudguard, and air deflector screws.

Handlebar and Controls Torque

Torque specifications for handlebar retainers, instrument panel, and brake pump screws.

Brake System Torque

Torque specifications for front brake pump, caliper, and rear brake system components.

Engine Component Torques

Torque specifications for reed valve, oil pump, transmission, water pump, and clutch components.

Chassis Component Torques

Torque specifications for exhaust, radiator, footrests, and chassis screws.

Special Tools

Tools for Maintenance

List of special tools with codes and descriptions for vehicle maintenance and repair.

Maintenance Procedures

Routine Maintenance Chart

Table outlining routine maintenance tasks at different mileage intervals.

Carburettor Service

Procedure for adjusting engine idle speed and servicing carburettor components.

Spark Plug Service

Steps for removing, checking, adjusting, and installing the spark plug.

Gearbox Oil Service

Procedures for checking, topping up, and replacing gearbox oil.

Air Filter Service

Steps for removing, cleaning, and replacing the air filter element and housing.

Braking System Maintenance

Procedures for checking and topping up brake fluid levels.

Clutch Adjustment

How to adjust clutch lever free play using the set screw and lock nut.

Electrical System

Electrical System Installation

Overview of cable harness installation, routing, and special connection checks.

General Wiring Diagram

Schematic diagram illustrating the vehicle's electrical system connections with a key.

Battery Service and Charging

Information on battery maintenance, charging procedures, and potential issues.

Connectors and Pin-outs

Identification of dashboard connector pins for various functions.

Engine Operations

Engine Removal and Installation

Steps for preparing the vehicle, removing, and installing the engine.

Gearbox Service

Procedures for disassembling, checking, and assembling the gearbox components.

Clutch Service

Steps for removing, disassembling, checking, and assembling the clutch.

Cylinder Head and Piston Service

Procedures for removing, disassembling, checking, and fitting cylinder head and piston.

Crankcase Splitting and Crankshaft

Procedures for splitting crankcase halves and removing/inspecting the crankshaft.

Lubrication System

Procedures for oil pump inspection, purging, and installation.

Power Supply System

Carburettor Service

Precautions, removal, disassembly, fitting, and adjustment of the carburettor.

Reed Valve Service

Torque specifications for reed valve retainers and clamp.

Suspension System

Rear Suspension and Wheel Service

Torque specs for rear suspension, wheel axle, disc screws, sprocket, and chain tensor.

Front Wheel and Suspension Service

Torque specs for front suspension, wheel axle, disc screws, and removal steps.

Front Fork Service

Procedures for removing, disassembling, checking, and reassembling front forks.

Rear Wheel Service

Procedures for removing, checking, and installing the rear wheel.

Shock Absorber Removal

Steps for removing the rear shock absorbers.

Chassis Components

Swingarm Service

Torque specs for swingarm, exhaust, stand, and removal steps.

Drive Chain Service

Procedures for removing, inspecting, installing, and adjusting the drive chain.

Stand and Exhaust Removal

Steps for removing side stand, tail pipe, manifold, and exhaust system.

Braking System

Front Brake System Service

Torque specs and removal/installation for front brake pump and caliper.

Rear Brake System Service

Torque specs and removal/installation for rear brake system components.

Brake Disc Inspection

How to check rear and front brake disc thickness and decentralisation.

Brake Pad Service

Procedures for removing and checking front and rear brake pads.

Braking System Bleeding

Detailed procedures for bleeding front and rear brake hydraulic circuits.

Brake Fluid Change

Procedures for replacing brake fluid in front and rear systems.

Cooling System

Water Pump Service

Torque specifications for water pump shaft and cover retainers.

Radiator Service

Torque specifications for radiator and expansion tank support screws.

Coolant Replacement

Procedures for replacing coolant, including warnings and fairing removal.

Expansion Tank Removal

Procedures for removing the expansion tank and its hoses.

Bodywork Components

Rear Mudguard and Windshield

Torque specifications for rear mudguard and windshield fixing screws.

Instrument Panel and Headlight Assembly

Procedures for removing instrument panel, support, and headlight assembly.

Fuel Tank and Air Box Removal

Procedures for removing fuel tank, air box, and related components.

Radiator Cover and Tail Guard

Procedures for removing radiator cover and tail guard.

Pre-delivery Checks

Aesthetic Inspection

Checks for paintwork, plastic parts, scratches, and dirt before delivery.

Torque and Levels Checks

Inspection of fastener torques and fluid levels before delivery.

Road Test and Static Checks

Procedures for road testing and static checks after delivery.

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