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APRILIA RS 50 TUONO User Manual

APRILIA RS 50 TUONO
88 pages
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aprilia part# 8202413
use+maintenancebook
RS
50
TUONO

Table of Contents

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APRILIA RS 50 TUONO Specifications

General IconGeneral
BrandAPRILIA
ModelRS 50 TUONO
CategoryMotorcycle
LanguageEnglish

Summary

Safety Warnings and Information

Warning Symbols Explained

Explains WARNING, CAUTION, and NOTE symbols for potential hazards and important information.

General Advice for Safe Driving

Read the manual, know the vehicle, and be prepared for safe riding.

Manual and Vehicle Information

Manual as Integral Part

The manual is an integral part of the vehicle and must always accompany it.

Periodic Inspections Required

Some countries require periodical inspections due to antipollution and noise regulations.

Identification Data Recording

Record identification data from the SPARE PARTS IDENTIFICATION LABEL under the rider saddle.

Vehicle Version Indicators

Symbols in the manual indicate vehicle versions like OPT or catalytic.

Basic Safety Rules

Driving Requirements and Fitness

License, age, ability, insurance, health, and substance use rules are mandatory.

Safe Riding Practices

Learn to ride gradually in safe areas and avoid distractions.

Road Safety Practices

Adhering to Rules and Posture

Follow road signs, regulations, and maintain correct riding posture.

Safe Driving Techniques

Avoid abrupt movements, obstacles, and slipstream riding.

Driver Attention and Distractions

Avoiding Distractions

Focus on driving; avoid distractions from people, things, or activities.

Fluid Levels and Accident Checks

Check fluid levels regularly and inspect for damage after accidents.

Vehicle Modifications and Safety

Prohibited Modifications and Racing

No changes endangering safety; no racing or off-road driving.

Helmet and Protective Gear

Wear homologated helmet and protective clothing at all times.

Objects, Accessories, and Load

Objects in Pockets and Accessory Use

Avoid dangerous pocket items; owner responsible for accessory choice and installation.

Accessory Installation Guidelines

Avoid accessories impairing function, controls, or stability; no electrical modifications.

Luggage Loading

Load luggage centrally, distribute uniformly, and secure firmly.

Load Management and Vehicle Stability

Bulky Items and Helmet Security

Avoid bulky items on handlebars; secure helmet hanging from string.

Protruding Bags and Overloading

Secure bags tightly, avoid protrusions, and do not exceed maximum load.

Arrangement of Main Elements

Key to Main Elements

List of numbered components shown in the main elements diagram.

Key to Vehicle Components

Arrangement of Instruments and Controls

Key to Controls Diagram

List of numbered instruments and controls shown in the diagram.

Instruments and Indicators

Key to Instruments Diagram

List of numbered instruments and indicators shown in the diagram.

Instruments and Indicators Table

Main Independent Controls

Controls on Left Handlebar

Explains horn, turn signals, dimmer switch, and cold start lever functions.

Controls on Right Handlebar

Start Push Button

Explains the function of the starter button for engine ignition.

Ignition Switch and Steering Lock

Ignition Switch Operation

Describes the ignition switch positions and its functions.

Steering Lock Procedure

Explains how to lock/unlock steering and associated safety warnings.

Auxiliary Equipment

Glove/Tool Kit Compartment

Location and contents of the glove/tool kit compartment.

Rear Mudguard Extension

Function and usefulness of the rear mudguard extension for spray reduction.

Special Optional Tools

Main Components Overview

Fuel Information

Fuel type, refuelling safety, and tank capacity details.

Transmission Oil Maintenance

Checking and changing transmission oil, including type and intervals.

Brake Fluid Recommendations

Disc Brakes System

Importance of brakes, fluid type, and checking pad wear.

Front Brake Fluid Check and Top-Up

Checking Fluid Level

Procedure to check the front brake fluid level with the vehicle on a stand.

Topping Up Fluid

Steps for topping up front brake fluid, including checks and cautions.

Rear Brake Fluid Check and Top-Up

Checking Fluid Level

Procedure to check the rear brake fluid level with the vehicle on a stand.

Topping Up Fluid

Steps for topping up rear brake fluid, including checks and cautions.

2 Stroke Oil Tank and Shifting Lever

2 Stroke Oil Tank Maintenance

Topping up 2-stroke oil, reserve indicator, and engine damage warnings.

Adjusting the Shifting Lever

Procedure for adjusting the gear shifting lever's position.

Adjusting the Rear Brake

Clutch and Coolant Maintenance

Adjusting the Clutch

How to adjust the clutch for correct operation and idle stroke.

Coolant Level and Safety

Coolant level checking, safety precautions, and maintenance.

Coolant Properties and Checks

Coolant Mixture and Properties

Coolant composition, ideal mixture, and seasonal advice.

Checking and Topping Up Coolant

Procedure for checking and topping up the coolant level.

Tyres and Catalytic Silencer

Tyre Maintenance and Safety

Tyre pressure, wear, maintenance, and replacement guidelines.

Catalytic Silencer Safety

Safety warnings regarding the hot catalytic silencer and avoiding leaded petrol.

Instructions for Use

Pre-Departure Checks

Emphasizes performing preliminary checks before every ride for safety.

Preliminary Checking Operations Table

Table detailing essential checks before riding the vehicle.

Starting the Engine

Starting Procedure and Warnings

Step-by-step guide for starting, with warnings on exhaust gases and stability.

Starting Cautions

Cautions regarding battery, oil light, and starter protection.

Engine Starting Scenarios

Starting a Flooded Engine

Procedure to clear a flooded engine using throttle and starter.

Starting a Cold Engine

Steps for starting a cold engine using the cold start lever and throttle.

Starting After Long Inactivity

Procedure for starting the engine after a period of disuse.

Departure and Driving

Departure Procedures and Warnings

Instructions for departure, passenger use, and warnings on abrupt starts.

Rear-view Mirror Usage

Advice on using rear-view mirrors and understanding their wide-angle view.

Gear Shifting Procedures

Engaging Second Gear and Upshifting

Procedure for shifting into second gear and subsequent upshifts.

Downshifting Techniques

Steps for downshifting, including when and how to do it safely.

Riding Techniques and Precautions

Safe Throttle, Braking, and Turning

Control throttle, use both brakes, slow for turns, avoid abrupt actions.

Road Awareness and Indicators

Watch road, use indicators, drive cautiously in rain, avoid obstacles.

Running-in, Stopping, and Parking

Engine Running-in Procedure

Guidelines for the initial period of vehicle use for proper component bedding-in.

Safe Stopping Procedure

Procedures for stopping the vehicle safely, including gear selection.

Proper Parking Instructions

Instructions for parking safely on firm, flat ground, and securing the vehicle.

Vehicle Securing and Theft Prevention

Stopping and Securing the Vehicle

Steps to safely stop the vehicle, turn off ignition, and lock steering.

Positioning on Stand

How to correctly place the vehicle on its stand, ensuring stability.

Theft Prevention Suggestions

Tips to prevent vehicle theft: use locks, park securely, use anti-theft devices.

Maintenance Guidelines

General Maintenance Safety

Warnings on fire risk, hot parts, ventilation, and handling mechanical parts.

User vs. Dealer Maintenance

Routine tasks by user; specific tasks require dealer assistance.

Regular Service Intervals Chart

Operations for Dealer/User

Clarifies which maintenance tasks can be performed by the user.

Key for Service Chart

Explains the symbols used in the service intervals chart for operations.

Dealer-Specific Maintenance Operations

Identification Data and Stands

Vehicle Identification Numbers

Importance of frame and engine numbers for parts and legal compliance.

Front Support Stand Procedure

Instructions for placing the vehicle on a front support stand.

Rear Support Stand Procedure

Transmission Oil Level Check and Top-Up

Checking Transmission Oil Level

Procedure to check the transmission oil level with the vehicle on firm ground.

Topping Up Transmission Oil

Steps for topping up transmission oil, including checks and cautions.

Changing Transmission Oil

Front Wheel Disassembly

Front Wheel Removal Steps

Steps for removing the front wheel, including caliper removal and wheel pin loosening.

Front Wheel Disassembly Warnings

Warnings about vehicle stability and brake caliper handling during disassembly.

Front Wheel Reassembly

Front Wheel Reassembly Steps

Steps for reassembling the front wheel, including lubrication and torque.

Reassembly Cautions and Checks

Cautions on components, alignment, and post-reassembly system checks.

Rear Wheel Disassembly

Rear Wheel Removal Steps

Steps for removing the rear wheel, including nut removal and chain management.

Rear Wheel Disassembly Cautions

Cautions regarding wheel disassembly, brake pipes, discs, and pads.

Rear Wheel Reassembly

Rear Wheel Reassembly Steps

Steps for reassembling the rear wheel, including spacers and caliper alignment.

Reassembly Cautions and Warnings

Cautions on spacer placement, caliper alignment, and post-reassembly checks.

Drive Chain Maintenance

Checking Chain Slack

Procedure to check the chain slack and ensure it is within specifications.

Chain Maintenance Cautions

Cautions regarding chain maintenance, lubrication, and seized links.

Chain Adjustment and Wear Check

Chain Adjustment Procedure

Steps for adjusting the chain tension and wheel centering.

Chain, Pinion, and Crown Wear Check

How to check for wear and damage on the chain, pinion, and crown.

Chain Cleaning and Lubrication

Guidelines for cleaning and lubricating the drive chain.

Removing Vehicle Body Parts

Removing the Rider Saddle

Instructions for removing and reassembling the rider's saddle.

Removing the Sump Guard

Procedure for removing the sump guard, with cautions about plastic components.

Removing the Side Fairings

Instructions for removing side fairings, with cautions about plastic components.

Lifting the Fuel Tank

Air Cleaner and Exhaust Silencer

Air Cleaner Removal and Cleaning

Steps to remove and clean the air cleaner element using proper solvents.

Exhaust Silencer Removal

Procedure for removing the exhaust silencer and terminal, with safety warnings.

Removing the Front Fairing

Front Fairing Removal Steps

Instructions for removing the front fairing, including wiring disconnection.

Fairing Reassembly Cautions

Cautions regarding screw tightening on plastic and handling components.

Suspension Inspection

Front and Rear Suspension Checks

How to inspect suspension systems for proper function and wear.

Suspension Servicing Cautions

Advice on front fork oil service and contacting a dealer for irregularities.

Brake Pad Wear Check

Brake Pad Wear Inspection

Procedure for visually checking brake pad wear and replacement intervals.

Brake Pad Wear Warnings

Warnings about excessive wear affecting braking efficiency and disc integrity.

Idle and Accelerator Control Adjustments

Idling Adjustment Procedure

How to adjust the engine idling speed for smooth operation.

Accelerator Control Adjustment

How to adjust the throttle grip's idle stroke for proper response.

Spark Plug Maintenance

Spark Plug Cleaning and Replacement

Procedures for cleaning, checking gap, and replacing the spark plug.

Spark Plug Tightening Cautions

Cautions regarding spark plug tightening and using the correct type.

Battery Maintenance

Battery Care and Safety

Information on battery maintenance, electrolyte level, and safety precautions.

Battery Care During Inactivity

Recommendations for battery care during long periods of vehicle inactivity.

Battery Terminals and Removal

Terminal Check and Cleaning

How to check, clean, and protect battery and cable terminals.

Battery Removal Procedure

Step-by-step guide for safely removing the battery from its compartment.

Battery Electrolyte and Charging

Checking Electrolyte Level

Procedure to check the electrolyte level, with topping-up instructions.

Recharging the Battery

How to recharge the battery, including amperage recommendations and safety.

Installing the Battery

Steps for correctly installing the battery after servicing or recharging.

Fuses and Exhaust Cleaning

Changing a Fuse

How to check and replace a blown fuse, with warnings about correct types.

Fuse Arrangement

Describes the fuse arrangement and its connection to electrical loads.

Exhaust Silencer and Terminal Cleaning

Instructions for cleaning the exhaust silencer and terminal, with safety warnings.

Exhaust Silencer Cleaning Procedure

Side Stand and Switch Checks

Side Stand Condition Check

How to check the side stand's condition and ensure it rotates freely.

Stoplight Switch Check

How to check the stoplight switches and their connections for proper operation.

Headlight Beam Adjustment

Vertical Headlight Beam Adjustment

Procedure for adjusting the headlight beam's vertical position using screws.

Fairing Component Cautions

Cautions regarding handling plastic components and reassembly of the inner cover.

Bulb Replacement

General Bulb Handling Precautions

General precautions for changing bulbs, including handling and cleaning.

Changing Headlight Bulbs

Step-by-step guide to changing headlight bulbs, including parking light bulb.

Parking Light Bulb Replacement

Specific instructions for extracting and replacing the parking light bulb socket.

Headlight and Indicator Bulb Changes

High Beam Bulb Replacement

Instructions for removing and replacing high beam bulb sockets.

Low Beam Bulb Replacement

Instructions for removing and replacing low beam bulb sockets.

Indicator Bulb Replacement

Procedure for changing front and rear direction indicator bulbs.

Changing the Rear Light Bulb

Transporting the Vehicle

Fuel Tank and Carburettor Draining

Steps to completely drain the fuel tank and carburettor for transport.

Vehicle Cleaning Guidelines

Washing Precautions and Methods

Warnings on brake function impairment after washing and cleaning methods.

Cleaning Painted Surfaces

Procedure for cleaning painted surfaces using low-pressure water and shampoo.

Vehicle Storage for Long Periods

Precautions for Inactivity

Necessary precautions and checks for storing the vehicle for extended periods.

Post-Storage Vehicle Checks

Steps to take after removing the vehicle from storage, including cleaning and checks.

Technical Data

Vehicle Specifications

Transmission and Gear Ratios

Details on transmission type and gear ratios.

Carburettor and Fuel Supply

Carburettor model and fuel supply type and octane recommendations.

Component Specifications

Tyre and Ignition Specifications

Tyre pressures, ignition type, and spark plug details.

Electric System Components

Specifications for battery, fuses, generator, bulbs, and warning lights.

Lubricant Chart and Warnings

Recommended Lubricants

List of recommended lubricants for various vehicle components.

Lubricant Usage Warnings

Warnings about using new brake fluid and mixing oils.

Aprilia Service Network

Value of Aprilia Service

Highlights expertise of Aprilia network engineers and importance of original parts.

Aprilia Importers (Part 1)

Aprilia Importers (Part 2)

Aprilia Importers (Part 3)

Aprilia Importers (Part 4)

Wiring Diagram

Wiring Diagram Information

Wiring Diagram Key

Key explaining components and numbering used in the wiring diagram.

Cable Colour Key

Key listing cable colours and their corresponding names.

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