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General| Engine Type | Four stroke |
|---|---|
| Displacement | 659 cc |
| Rear Brake | Single disc. Brembo caliper with 2 pistons |
| ABS | Standard |
| Fuel Tank Capacity | 15.00 litres (3.96 gallons) |
| Rear Suspension | Hydraulic monoshock with adjustable spring preload |
Summarizes the manual's structure, including foreword, references, and conventions for understanding procedures.
Explains the manual's purpose, intended users, and general guidelines for servicing and repairs.
Lists associated documentation and specific Aprilia part numbers for various manuals and CDs.
Defines technical terms, abbreviations, symbols, and conventions used for clarity in the manual.
Explains how the manual is divided into sections and subsections for efficient navigation and information retrieval.
Clarifies symbols identifying vehicle variants and conventions for directional references and basic maintenance.
Defines hazard symbols (Danger, Warning, Note) and their critical meanings for personal and vehicle safety.
Outlines crucial safety guidelines for handling hazardous materials like fuel, fluids, and battery electrolyte.
Details specific warnings and safety measures for handling flammable, toxic, or irritating substances used in the vehicle.
Provides instructions for the initial running-in period to ensure proper engine and component break-in.
Presents an overview of key technical information for engine, clutch, and cooling systems.
Lists comprehensive technical data for the engine, including dimensions, power, torque, and timing.
Specifies recommended oils, greases, brake fluid, and coolant types for optimal vehicle performance and longevity.
Lists precise tightening torque values (Nm) for various engine screws, nuts, and bolts during assembly.
Identifies and illustrates specialized tools required for correct vehicle maintenance and repair procedures.
Provides an overview of the process for removing engine accessories like the throttle body and spark plug.
Step-by-step instructions with images for removing various engine accessories from the motorcycle.
Lists specific tightening torque values (Nm) for engine accessory components and fasteners.
Covers removal, disassembly, checking, reassembly, and installation of the water pump unit.
Step-by-step guide for removing the water pump, including necessary precautions and component collection.
Details the process of disassembling the water pump, including removing gears, seals, and circlips.
Instructions for checking the water pump housing, rotor, seals, and bearings for wear or damage.
Provides instructions for reassembling the water pump, including lubrication and fitting of new parts.
Step-by-step guide for installing the water pump unit, including new seals and clamps.
Lists specific tightening torque values (Nm) for water pump assembly and installation fasteners.
Covers the removal and service procedures for the engine's cylinder head assembly.
Detailed procedure for removing the cylinder head, including timing references and piston positioning.
Step-by-step guide for removing the rocker arms and camshaft from the cylinder head.
Instructions for removing valves, valve springs, and collets using specialized tools.
Procedures for checking the cylinder head, tappet covers, timing chain tensioner, and camshaft.
Step-by-step guide for installing valves, valve springs, and collets during engine reassembly.
Instructions for installing the camshaft and rocker arms, including lubrication and alignment.
Detailed procedure for installing the cylinder head, including gasket and bolt tightening sequence.
Lists specific tightening torque values (Nm) for cylinder head and related components.
Covers the removal, checking, and installation procedures for the cylinder and piston assembly.
Step-by-step guide for removing the cylinder, piston, and related components.
Procedures for checking cylinder bore, piston diameter, and piston ring specifications for wear.
Detailed instructions for installing piston rings, piston, gudgeon pin, and cylinder.
Lists specific tightening torque values (Nm) for cylinder and piston assembly components.
Covers the removal, checking, reassembly, and torque settings for the motorcycle's clutch system.
Step-by-step guide for removing the clutch cover, plates, springs, and related components.
Procedures for checking clutch plates for wear and deformation, and clutch springs for length.
Detailed instructions for reassembling the clutch, including plate installation and torque settings.
Lists specific tightening torque values (Nm) for clutch assembly components.
Details the oil pump's lubrication system diagram, removal, checks, installation, and torque settings.
Illustrates the oil pump and lubrication system flow path for understanding oil circulation.
Step-by-step guide for removing the oil pump unit, including related components like the oil baffle plate.
Instructions for checking the oil pump driven gear and overall oil pump operation for wear or faults.
Detailed instructions for installing the oil pump unit, filter, and associated components.
Lists specific tightening torque values (Nm) for oil pump assembly components.
Covers removal, checks, installation, and torque settings for countershaft driven and driving gears.
Step-by-step guide for removing the countershaft driven and driving gears and related components.
Instructions for checking countershaft gears for damage, wear, and pitting.
Detailed instructions for installing the countershaft gears, including keys and washers.
Lists specific tightening torque values (Nm) for countershaft gear assembly components.
Covers removal, inspection, refitting, and checks of the gear shift selector and drum unit.
Step-by-step guide for removing, inspecting, and refitting the gear shift selector components.
Covers removal, checks, reassembly, and torque settings for the generator side components.
Details the process for removing the generator side cover and related components.
Instructions for checking bearings, oil seals, timing chain, and guides for wear or damage.
Provides instructions for reassembling the generator side components, including chain and flywheel installation.
Lists specific tightening torque values (Nm) for generator side assembly components.
Covers disassembly, checks, and assembly procedures for the engine crankcases.
Detailed guide on how to disassemble the engine crankcases, including component removal.
Procedures for checking crankcases, bearings, oil seals, timing chain, and oil filter for wear or damage.
Step-by-step instructions for assembling the engine crankcases, including component installation.
Lists specific tightening torque values (Nm) for engine crankcase assembly components.
Covers diagrams, disassembly, checks, and refitting procedures for gearbox shafts.
Illustrates the gearbox shafts, including counter shaft, primary shaft, and secondary shaft components.
Step-by-step guide for disassembling the main shaft, including gear and circlip removal.
Details the process of disassembling the transmission shaft, including gear and circlip removal.
Procedures for checking gearbox forks, gear shift drum, and shaft runout for wear or damage.
Step-by-step instructions for refitting the primary shaft components, including gears and circlips.
Detailed instructions for refitting the secondary shaft components, including gears and circlips.
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