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Aquafine RBE Series User Manual

Aquafine RBE Series
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This manual covers the preliminary installation, operation and general
maintenance requirements for Aquafine Ultraviolet Water Treatment
Equipment for the following applications:
Disinfection
• Ozone
TOC Reduction
• Chlorine/Chloramine Destruction
It is imperative that those responsible for the installation of this equipment,
as well as operating personnel, read this manual and carefully follow all
instructions and guidelines.
EQEQ
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UIPMENT OPERAUIPMENT OPERA
UIPMENT OPERAUIPMENT OPERA
UIPMENT OPERA
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TT
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ORS ORS
ORS ORS
ORS
AND INSTAND INST
AND INSTAND INST
AND INST
ALLERSALLERS
ALLERSALLERS
ALLERS
MUST COMPLMUST COMPL
MUST COMPLMUST COMPL
MUST COMPL
Y Y
Y Y
Y
WITH OPERAWITH OPERA
WITH OPERAWITH OPERA
WITH OPERA
TIONTION
TIONTION
TION
AL SAFETY REQAL SAFETY REQ
AL SAFETY REQAL SAFETY REQ
AL SAFETY REQ
UIREMENTSUIREMENTS
UIREMENTSUIREMENTS
UIREMENTS
..
..
.
Aquafine Corporation builds the finest quality ultraviolet equipment in the
world. When properly installed and operated, Aquafine ultraviolet
treatment units will provide many years of service.
Installation,
Maintenance and
Operation Manual
RBE Series
READ THIS MANUAL
PLEASE KEEP FOR PERMANENT REFERENCE
Part No. 115-2, Revised 6/01, v. 1.1

Questions and Answers:

Aquafine RBE Series Specifications

General IconGeneral
ModelRBE Series
ApplicationIndustrial process water
TechnologyUV
Lamp TypeMedium Pressure
UV Lamp TypeMedium-pressure
WarrantyVaries depending on component; consult manufacturer

Summary

Installation and Operational Safety

Safety Requirements for UV Equipment

Mandatory safety requirements for UV equipment operation and installation.

Key Safety Precautions

Lists essential safety steps and warnings for safe operation and maintenance.

Description of Equipment

RBE Series Overview

Details features of RBE series units with remote electrical enclosures.

Treatment Chamber Construction

Explains the design and components of the UV treatment chamber.

Warranty Information

Conditions Voiding Warranty

Lists specific actions or omissions that will invalidate the equipment warranty.

Unit Installation

Installation Location and Protection

Guidance on selecting a location and protecting the unit from vibration and stress.

Operating Pressure and Sanitization

Details operating pressure limits and hot water sanitization requirements.

Removing Shipping Dowels

Step-by-step instructions for removing plastic dowels from the unit.

Unit Operation and Wiring

Intermittent Operation Guidelines

Procedures and warnings for operating the unit intermittently.

Ultrapure Water Piping

Special piping recommendations for ultrapure water applications.

Electrical Wiring and Grounding

Instructions for wiring the unit and the critical importance of grounding.

Installing the Quartz Sleeves

New Equipment Installation

Detailed procedures for installing new quartz sleeves with safety notes.

Replacing Quartz Sleeves

Existing Equipment Procedure

Step-by-step guide for replacing quartz sleeves on existing units.

Installing Quartz Sleeves for USD-RBE Series

First-Time Installation Procedures

Detailed steps for initial installation of quartz sleeves in USD-RBE units.

Single-Ended UV Lamp Installation

Post-1999 Procedures

Procedures for installing single-ended UV lamps, including safety precautions.

Double-Ended UV Lamp Installation

Pre-1999 Procedures

Procedures for installing double-ended UV lamps, with safety warnings.

High-Temperature UV Lamp Installation

HT Unit Specifics

Detailed steps for installing UV lamps in high-temperature units.

USD-RBE UV Lamp Installation

USD-RBE Series Specifics

Procedures for installing UV lamps specifically for USD-RBE series units.

Powering Up the UV Unit

Pre-Power Up Verification

Essential checks to perform before energizing the UV unit.

Monitoring Devices - Display and Meter

UV Lamp Operational Display

Details the display panel, LEDs, and how to interpret lamp status.

Running Time Meter

Explains the function of the running time meter for maintenance tracking.

Monitoring Devices - Sensor and Alarms

S-254 UV Optical Sensor and Setting

Details the S-254 sensor and how to set up the UV meter.

Sensor Alarm and Contacts

Explains sensor alarms, their causes, and optional alarm contacts.

Monitoring Devices - Optional Features

Temperature Safety and 4-20mA Options

Details the optional temperature safety control and 4-20mA signal output.

Lamp-Out Alert Indicator

Explains the function and specifications of the lamp-out alert option.

Troubleshooting

LED Display Issues

Steps to troubleshoot problems indicated by the LED display panel.

Maintenance Requirements - Cleaning and Lamps

Unit Cleaning and LED Panel Monitoring

Procedures for cleaning the unit exterior and monitoring the LED status panel.

UV Lamp and Quartz Sleeve Maintenance

Guidelines for replacing UV lamps and cleaning/replacing quartz sleeves.

Sensor Probe Window Cleaning

Instructions for cleaning the sensor probe window for accurate readings.

Maintenance Requirements - Performance and Sampling

Performance Measurement and Sampling

How to measure unit performance and obtain proper water samples.

Bacteriological Sampling Procedures

Detailed steps for collecting bacteriological samples for analysis.

Maintenance Requirements - Ballast Replacement

Ballast Replacement Procedure

Detailed steps for replacing a ballast in the UV unit.

Replacement Parts List - General

General Parts

Lists common parts such as O-rings, ballasts, and fans with part numbers.

Replacement Parts List - Unit Types

Double-Ended Unit Parts

Specific replacement parts for double-ended UV lamp units.

Single-Ended Unit Parts

Specific replacement parts for single-ended UV lamp units.

Replacement Parts List - Single-Ended Cont.

Additional Single-Ended Unit Parts

Lists further replacement parts for single-ended UV lamp units.

Replacement Parts List - HT & USD-RBE

High-Temperature (HT) & USD-RBE Parts

Lists replacement parts for HT and USD-RBE series units.

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